CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch Assembly
INSTALLATION
1. Install the thrust bearing to the converter case.
NOTE:
Face the temper color surface to the converter case side.
2. Install the seal ring to the input shaft.
NOTE:
• Use new seal rings.
• When installing the seal rings, do not expand the seal rings too much.
• Apply CVTF to the seal rings.
3. Install the forward clutch assembly to the converter case.
4. Install the sun gear.
NOTE:
Face the end face of the sun gear to the reverse brake side as shown in the figure.
5. Install the thrust bearing to the sun gear.
NOTE:
Face the temper color surface to the reverse brake side.
6. Install the planetary carrier.
7. Install the thrust bearing.
NOTE:
Face the temper color surface to the reverse brake side.
8. Install the internal gear.
9. Install the thrust bearing to the internal gear.
NOTE:
Face the temper color surface to the reverse brake side.
10. Select a washer. Forward Clutch Assembly > ADJUSTMENT">
11. Install the reverse brake assembly. Reverse Brake Assembly > INSTALLATION">
12. Install the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > INSTALLATION">
13. Install the reduction drive gear. Reduction Drive Gear > INSTALLATION">
14. Install the transmission case. Transmission Case > INSTALLATION">
15. Install the transmission control device. Transmission Control Device > INSTALLATION">
16. Install the oil strainer and oil pan. Oil Pan and Strainer > INSTALLATION">
17. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">
18. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">
19. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">
20. Install the parking pawl. Parking Pawl > INSTALLATION">
21. Install the extension case. Extension Case > INSTALLATION">
22. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">
23. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">
24. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">
25. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">
26. Install the transmission harness. Transmission Harness > INSTALLATION">
27. Install the control valve body. Control Valve Body > INSTALLATION">
28. Install the air breather hose. Air Breather Hose > INSTALLATION">
29. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">
Checking the coolant level
WARNING
Never attempt to remove the radiator
cap until the engine has been
shut off and has cooled down
completely. Since the coolant is
under pressure, you may suffer
serious burns from a spray of boiling
hot coolant when the cap is
removed.
"FULL" level mark
"LOW" level mark
C ...
Inspection
STARTING/CHARGING SYSTEMS(H4DO) > BatteryINSPECTIONWARNING:• As batteries produce flammable gases, be careful not to bring an open flame close to the batteries.• Ventilate sufficiently when using or charging battery in enclosed space.• Electrolyte is corrosive acid, and has toxi ...
Dtc p1495 coil 2 egr "a" control circuit high
ENGINE (DIAGNOSTICS)(H4DO) > Diagnostic Procedure with Diagnostic Trouble Code (DTC)DTC P1495 COIL 2 EGR "A" CONTROL CIRCUIT HIGHNOTE:For the diagnostic procedure, refer to DTC P1499. Diagnostic Procedure with Diagnostic Trouble Code (DTC) > DTC P1499 COIL 4 EGR "A" CONTRO ...