CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch Assembly
INSTALLATION
1. Install the thrust bearing to the converter case.
NOTE:
Face the temper color surface to the converter case side.
2. Install the seal ring to the input shaft.
NOTE:
• Use new seal rings.
• When installing the seal rings, do not expand the seal rings too much.
• Apply CVTF to the seal rings.
3. Install the forward clutch assembly to the converter case.
4. Install the sun gear.
NOTE:
Face the end face of the sun gear to the reverse brake side as shown in the figure.
5. Install the thrust bearing to the sun gear.
NOTE:
Face the temper color surface to the reverse brake side.
6. Install the planetary carrier.
7. Install the thrust bearing.
NOTE:
Face the temper color surface to the reverse brake side.
8. Install the internal gear.
9. Install the thrust bearing to the internal gear.
NOTE:
Face the temper color surface to the reverse brake side.
10. Select a washer. Forward Clutch Assembly > ADJUSTMENT">
11. Install the reverse brake assembly. Reverse Brake Assembly > INSTALLATION">
12. Install the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > INSTALLATION">
13. Install the reduction drive gear. Reduction Drive Gear > INSTALLATION">
14. Install the transmission case. Transmission Case > INSTALLATION">
15. Install the transmission control device. Transmission Control Device > INSTALLATION">
16. Install the oil strainer and oil pan. Oil Pan and Strainer > INSTALLATION">
17. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">
18. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">
19. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">
20. Install the parking pawl. Parking Pawl > INSTALLATION">
21. Install the extension case. Extension Case > INSTALLATION">
22. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">
23. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">
24. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">
25. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">
26. Install the transmission harness. Transmission Harness > INSTALLATION">
27. Install the control valve body. Control Valve Body > INSTALLATION">
28. Install the air breather hose. Air Breather Hose > INSTALLATION">
29. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">
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Inspection
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