Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Replacement

DIFFERENTIALS > Rear Differential Front Oil Seal

REPLACEMENT

1. Shift the select lever or gear shift lever to neutral.

2. Release the parking brake.

3. Disconnect the ground cable from battery.

4. Lift up the vehicle.

5. Drain differential gear oil. Differential Gear Oil > REPLACEMENT">

6. Remove the rear exhaust pipe. Rear Exhaust Pipe > REMOVAL">

7. Remove the center exhaust cover.

8. Remove the propeller shaft. Propeller Shaft > REMOVAL">

9. Check the initial torque and write it down.

10. Remove the self-locking nut while holding the companion flange with ST.

ST 498427200FLANGE WRENCH

11. Extract the companion flange using the ST.

ST 399703600PULLER ASSY

12. Remove the oil seal using ST or screwdriver.

ST 398527700PULLER ASSY

13. Using the ST, install the oil seal.

NOTE:

Use a new oil seal.

Apply differential gear oil to the oil seal lips.

ST 498447120INSTALLER

14. Install the companion flange.

NOTE:

Use a plastic hammer to install companion flange.

15. Tighten the self-locking nut to the specified torque while holding the companion flange with ST.

CAUTION:

Tighten so that the initial torque of companion flange becomes the same as that of before oil seal replacement.

NOTE:

Use a new self-locking nut.

Before installing the self-locking nut, apply the seal material to the threads of the drive pinion shaft and to the seating surface of the self-locking nut.

Seal material:

THREE BOND 1324 (Part No. 004403042) or equivalent

Tightening torque:

T-type

167 — 196 N·m (17.0 — 20.0 kgf-m, 123.2 — 144.6 ft-lb)

VA1-type

162 — 220 N·m (16.5 — 22.5 kgf-m, 119.5 — 162.3 ft-lb)

ST 498427200FLANGE WRENCH

16. Hereafter, perform assembly in the reverse order of disassembly.

17. Fill differential gear oil. Differential Gear Oil > REPLACEMENT">

Inspection
DIFFERENTIALS > Rear Differential Front Oil SealINSPECTIONMake sure that there is no leakage from front oil seal portion. If there is any leakage, replace the oil seal and inspect the propeller sha ...

Rear differential inspection mode
...

Other materials:

Removal
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Assembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check SleeveASSEMBLY1. Install the return spring (1st-2nd), return spring cap, reverse accent shaft, reverse check cam, return spring (5th-Reverse) and reverse check spring.NOTE:Be sure to insert the curved part of reverse check spring into the ...

Installation
DRIVE SHAFT SYSTEM > Front Drive ShaftINSTALLATION1. Before installation, check the drive shaft assembly. Front Drive Shaft > INSPECTION">2. Replace the differential side retainer oil seal with a new part.• MT model: Differential Side Retainer Oil Seal > REPLACEMENT"> ...

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