MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly
REMOVAL
1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">
2. Remove the back-up light switch and the neutral position switch. Switches and Harness > REMOVAL">
3. Remove the transfer case together with the extension case assembly.
4. Remove the gasket.
5. Remove the shifter arm.
6. Remove the extension case assembly.
7. Remove the transfer driven gear.
8. Remove the taper roller bearing (extension case side) outer race, dish plate and adjusting washer.
(A) | Taper roller bearing (extension case side) outer race |
(B) | Dish plate |
(C) | Adjusting washer |
(D) | Extension case |
(1) | Paint side |
Removal
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Automatic Transmission AssemblyREMOVAL1. Disconnect the ground cable from battery. NOTE">NOTE:For model with battery sensor, disconnect the ground terminal from battery sensor.2. Remove the clip (A) from the air intake boot.3. Loosen the clamp ...
Installation
COOLING(H4DO) > RadiatorINSTALLATION1. Attach the radiator lower cushion to the radiator lower bracket.2. Install the radiator to vehicle.NOTE:Make pins on the lower side of radiator be fitted into the radiator lower cushions.3. Install the radiator upper brackets.Tightening torque:12 N·m ...
Inspection
REAR SUSPENSION > Rear Shock AbsorberINSPECTION1. Check for oil leaks.2. Move the piston rod up and down to check that it operates smoothly without any hitch.3. Check the piston rod for play as follows:(1) Fix the outer shell in place and fully extend the rod.(2) Set the dial gauge on the end of ...