Subaru Crosstrek Service Manual: Disassembly

Subaru Crosstrek Service Manual / Manual transmission and differential(5mt) / Transfer case and extension case assembly / Disassembly

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly

DISASSEMBLY

1. TRANSFER CASE

1. Remove the reverse check sleeve assembly. Reverse Check Sleeve > REMOVAL">

2. Remove the oil guide.

3. Remove the oil seal.

4. Set ST1, ST2 and transfer case to a press.

NOTE:

• Set the ST2 under ST1.

• Set the transfer case so that the hole for shifter arm is positioned vertically.

ST1 498267300

CYLINDER HEAD TABLE

ST2 498267200

CYLINDER HEAD TABLE

5. Using the round bar with diameter of 22 mm (0.87 in) or 23 mm (0.91 in), remove the roller bearing.

2. EXTENSION CASE

1. Remove the transfer drive gear assembly. Transfer Drive Gear > REMOVAL">

2. Remove the shift bracket.

3. Remove the oil seal from the extension case. Oil Seal">

4. Remove the dust cover.

Removal

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL&q ...

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyINSTALLATION1. Clean the mating surfaces of the transmission case, transfer case and extension case.2. Apply a c ...

Other materials:

Suspension Inspection
PERIODIC MAINTENANCE SERVICES > SuspensionINSPECTION1. FRONT SUSPENSION BALL JOINT1. Lift up the vehicle until front wheels are off ground.2. Grasp the bottom of tire and move it in and out in axial direction. If movement (B) is observed between the brake disc cover (A) and end of front arm (D), ...

Installation
SECURITY AND LOCKS > Impact SensorINSTALLATION1. Pull out the key from the ignition switch, or turn the ignition switch to OFF.2. Close all the doors and rear gate.3. Press the UNLOCK button of the keyless transmitter or access key.4. Disconnect the ground cable from battery. NOTE">5. In ...

Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission HarnessINSTALLATION1. INHIBITOR HARNESSInstall in the reverse order of removal.NOTE:Install the transmission ground terminal in the direction within the range of approx. 30° (A).Tightening torque:T1: 7 N·m (0.7 kgf-m, 3.7 ...