MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly
DISASSEMBLY
1. TRANSFER CASE
1. Remove the reverse check sleeve assembly. Reverse Check Sleeve > REMOVAL">
2. Remove the oil guide.
3. Remove the oil seal.
4. Set ST1, ST2 and transfer case to a press.
NOTE:
• Set the ST2 under ST1.
• Set the transfer case so that the hole for shifter arm is positioned vertically.
ST1 498267300 | CYLINDER HEAD TABLE |
ST2 498267200 | CYLINDER HEAD TABLE |
5. Using the round bar with diameter of 22 mm (0.87 in) or 23 mm (0.91 in), remove the roller bearing.
2. EXTENSION CASE
1. Remove the transfer drive gear assembly. Transfer Drive Gear > REMOVAL">
2. Remove the shift bracket.
3. Remove the oil seal from the extension case. Oil Seal">
4. Remove the dust cover.
Installing a rearward facing child restraint
1. Place the child restraint system in the
rear seating position.
2. Run the lap and shoulder belt through
or around the child restraint system
following the instructions provided by its
manufacturer.
3. Insert the tongue plate into the buckle
until you hear a click.
4. Take up t ...
Charge
STARTING/CHARGING SYSTEMS(H4DO) > BatteryCHARGEWARNING:• Do not bring an open flame close to the battery when working.CAUTION:• Prior to charging, corroded terminals should be cleaned with a brush and common caustic soda solution.• Be careful while charging the battery because i ...
Engine wiring harness and transmission cord Location
WIRING SYSTEM > Engine Wiring Harness and Transmission CordLOCATIONConnectorConnecting toNo.PoleColorAreaNo.DescriptionE254BlackA-3B21Bulkhead wiring harnessE316BrownA-3B22E42BlueB-4 Purge control solenoid valveE52Dark grayB-2 Fuel injector No. 1E62Dark grayA-2 Fuel injector No. 3E82BlackB-2 Engi ...