Subaru Crosstrek Service Manual: Disassembly

Subaru Crosstrek Service Manual / Manual transmission and differential(5mt) / Transfer case and extension case assembly / Disassembly

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly

DISASSEMBLY

1. TRANSFER CASE

1. Remove the reverse check sleeve assembly. Reverse Check Sleeve > REMOVAL">

2. Remove the oil guide.

3. Remove the oil seal.

4. Set ST1, ST2 and transfer case to a press.

NOTE:

• Set the ST2 under ST1.

• Set the transfer case so that the hole for shifter arm is positioned vertically.

ST1 498267300

CYLINDER HEAD TABLE

ST2 498267200

CYLINDER HEAD TABLE

5. Using the round bar with diameter of 22 mm (0.87 in) or 23 mm (0.91 in), remove the roller bearing.

2. EXTENSION CASE

1. Remove the transfer drive gear assembly. Transfer Drive Gear > REMOVAL">

2. Remove the shift bracket.

3. Remove the oil seal from the extension case. Oil Seal">

4. Remove the dust cover.

Removal

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL&q ...

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyINSTALLATION1. Clean the mating surfaces of the transmission case, transfer case and extension case.2. Apply a c ...

Other materials:

Date screen
If you have set the date and time in the selection screen, after the welcome screen is displayed, the current date will be displayed for a certain period of time. If "On/Off setting" is set to "On" in the "Maintenance settings", the date screen will be displayed after the self-check screen. ...

Installation
EXHAUST(H4DO) > Center Exhaust PipeINSTALLATION1. Install the center exhaust pipe upper cover to the center exhaust pipe.Tightening torque:13 N·m (1.3 kgf-m, 9.6 ft-lb)2. Temporarily tighten the nuts which secure the center exhaust pipe to the front exhaust pipe.NOTE:Use a new gasket.3. In ...

Engine overheating
WARNING Never attempt to remove the radiator cap until the engine has been shut off and has fully cooled down. When the engine is hot, the coolant is under pressure. Removing the cap while the engine is still hot could release a spray of boiling hot coolant, which could burn you very seri ...