Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly

DISASSEMBLY

1. TRANSFER CASE

1. Remove the reverse check sleeve assembly. Reverse Check Sleeve > REMOVAL">

2. Remove the oil guide.

3. Remove the oil seal.

4. Set ST1, ST2 and transfer case to a press.

NOTE:

Set the ST2 under ST1.

Set the transfer case so that the hole for shifter arm is positioned vertically.

ST1 498267300CYLINDER HEAD TABLE
ST2 498267200CYLINDER HEAD TABLE

5. Using the round bar with diameter of 22 mm (0.87 in) or 23 mm (0.91 in), remove the roller bearing.

2. EXTENSION CASE

1. Remove the transfer drive gear assembly. Transfer Drive Gear > REMOVAL">

2. Remove the shift bracket.

3. Remove the oil seal from the extension case. Oil Seal">

4. Remove the dust cover.

Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL&q ...

Installation
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyINSTALLATION1. Clean the mating surfaces of the transmission case, transfer case and extension case.2. Apply a c ...

Other materials:

Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Remove the transfer case together with the extension case assembly. Transfer Case and Extension Case A ...

General diagnostic table Inspection
CONTROL SYSTEMS > General Diagnostic TableINSPECTIONSymptomsPossible causeCorrective actionSelect leverStarter does not run.Adjust the select cable and inhibitor switch, or inspect the circuit.Back-up light does not illuminate.Adjust the select cable and inhibitor switch, or inspect the circuit.A ...

Installation
EXTERIOR/INTERIOR TRIM > Front GrilleINSTALLATIONCAUTION:• Install so that the front end of the under cover (b) comes inside the bumper face - front (a), and the front end of the mud guard (c) comes outside the bumper face - front (a).• Before installing the bumper face, match the cla ...

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