CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly
ASSEMBLY
1. DIFFERENTIAL CASE ASSEMBLY
1. Install the washer and differential bevel gear into the differential case (RH).
2. Install the differential bevel pinions into differential case (RH) and install the pinion shaft.
(A) | Pinion shaft |
(B) | Differential bevel gear |
(C) | Differential bevel pinion |
3. Install the straight pin.
4. Install the washer and differential bevel gear to the differential case (LH).
5. Install the differential case (RH) to the hypoid driven gear.
6. Install the differential case (LH) to the differential case (RH).
7. Using the ST, install the hypoid driven gear by tightening the installation bolt.
ST 18270KA020 | SOCKET (E20) |
Tightening torque:
64 N·m (6.5 kgf-m, 47.2 ft-lb)
8. Measure the backlash, and select the washer.
(1) Install the SUBARU genuine axle shaft to differential case.
Part No. 38415AA070 | Axle shaft |
(2) Using ST1 and ST2, insert the ST2 through the window of differential case. Measure the backlash of the gear.
NOTE:
• Measure the backlash by applying a differential bevel pinion tooth between two differential bevel gear teeth.
• When measuring, fix the differential bevel pinion in place with a screwdriver covered with cloth, or a similar tool.
ST1 498247001 | MAGNET BASE |
ST2 498247100 | DIAL GAUGE |
Specification:
0.13 — 0.18 mm (0.0051 — 0.0071 in)
(3) If the backlash is not within specification, select a washer from the table below and replace.
Washer | |
Part No. | Thickness mm (in) |
803038021 | 0.95 (0.037) |
803038022 | 1.00 (0.039) |
803038023 | 1.05 (0.041) |
9. Using the ST, install the left and right taper roller bearings.
ST1 499277100 | BUSHING 1-2 INSTALLER |
ST2 398497701 | SEAT |
2. SIDE RETAINER
NOTE:
After adjusting the backlash and tooth contact, replace the oil seal and O-ring of side retainer with new parts.
1. Using the ST, install the oil seal.
NOTE:
• Use a new oil seal.
• Apply differential gear oil to the oil seal lip and press-fitting surface.
• Oil seal has an identification mark (R, L). When installing oil seals, do not confuse the left and right.
ST 18675AA000 | DIFFERENTIAL SIDE OIL SEAL INSTALLER |
2. Install the O-rings.
NOTE:
• Use new O-rings.
• Apply the differential gear oil to O-ring.
Assembly
REAR SUSPENSION > Rear Trailing LinkASSEMBLY1. BUSHING A - TRAILING LINK1. Before assembly, inspect the following items and replace any faulty part with a new one.• Perform visual check for damage or bend on the trailing link.• Visually check the bushing for abnormal cracks, fatigue o ...
Inspection
GLASS/WINDOWS/MIRRORS > Outer Mirror AssemblyINSPECTION1. CHECK OPERATION1. Disconnect the outer mirror connector.2. Apply battery voltage between the outer mirror connector terminals and check the mirror operation.Terminal No.Inspection conditionsSwitch position — — OFF3 (+) — 8 (−) ...
Dtc u0140 lost communication with body control module
KEYLESS ACCESS WITH PUSH BUTTON START SYSTEM (DIAGNOSTICS) > Diagnostic Procedure with Diagnostic Trouble Code (DTC)DTC U0140 LOST COMMUNICATION WITH BODY CONTROL MODULEDetected when CAN data from BIU does not arrive.NOTE:Perform the diagnosis for LAN system. Basic Diagnostic Procedure > PROC ...