Subaru Crosstrek Service Manual: Disassembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly
DISASSEMBLY
1. DIFFERENTIAL CASE ASSEMBLY
1. Remove the twelve bolts and remove hypoid driven gear.
(A) | Hypoid driven gear |
2. Drive out the straight pin from differential assembly toward hypoid driven gear side.
| ST 899904100 | STRAIGHT PIN REMOVER |
3. Pull out the pinion shaft, and remove the differential bevel pinion, differential bevel gear and adjusting washer.
(A) | Pinion shaft |
(B) | Differential bevel pinion |
(C) | Differential bevel gear |
(D) | Adjusting washer |
4. Using the ST, remove the taper roller bearing.
| ST 899524100 | PULLER SET |
2. DIFFERENTIAL SIDE RETAINER
1. Remove the O-ring.
2. Remove the oil seal.
NOTE:
Remove it using a flat tip screwdriver wrapped with cloth or tape, etc.
Assembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential AssemblyASSEMBLY1. DIFFERENTIAL CASE ASSEMBLY1. Install the differential bevel gear and differential bevel pinion together with adjust ...
Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential AssemblyINSPECTIONRepair or replace the differential gear in the following cases:• When the hypoid driven gear and drive pinion ...
Other materials:
List
TELEMATICS SYSTEM (DIAGNOSTICS) > System Operation Check ModeLISTSystem operation check modeNoteGREEN LED LightingGREEN LED illuminates/flashes/goes off.GREEN LED FlashingGREEN LED OFFRED LED LightingRED LED illuminates/flashes/goes off.RED LED FlashingRED LED OFFSpeaker ONOutputs to speaker. ...
Adjustment
CONTROL SYSTEMS > Select CableADJUSTMENT1. Shift the select lever to “N” range.2. Lift up the vehicle.3. Remove the center exhaust pipe. Center Exhaust Pipe > REMOVAL">4. Remove the center exhaust cover.5. Loosen the adjusting nuts on both sides.(A)Adjusting nut A(B)Adjust ...
Removal
CLUTCH SYSTEM > Release Bearing and LeverREMOVAL1. Remove the transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Remove the two clips from the release lever and remove the release bearing.CAUTION:Be careful not to deform the clips.3. Remove the dust cove ...
