Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

POWER ASSISTED SYSTEM (POWER STEERING) > Electric Power Steering Gearbox

REMOVAL

CAUTION:

The power steering control module continues to operate after the engine stops and calculate the temperature in the control module. Therefore, before starting service of the power steering system which requires disconnection of the connector, stop the engine and allow approx. 30 minutes until the control module becomes cold.

Before removal or installation, be sure to remove any foreign matter (dust, moisture, oil, etc.) from the power steering control module connector.

1. Lift up the vehicle, and then remove the front wheels.

2. Remove the under cover - front. Front Under Cover > REMOVAL">

3. Remove the universal joint assembly - steering. Universal Joint > REMOVAL">

4. Disconnect the ground cable from battery. NOTE">

5. Adjust the tilt position of the column assembly - steering to the lowest position and lock the tilt lever.

6. Remove the universal joint assembly - steering. Universal Joint > REMOVAL">

7. Disconnect the connector and harness clamp from power steering control module.

8. Disconnect the tie-rod end.

(1) Pull out the cotter pin (a).

(2) Remove the castle nut (b).

(3) Using a tie-rod ball joint puller, remove the tie-rod end (c).

Preparation tool:

Tie-rod ball joint puller

9. Remove the front crossmember support.

10. Remove the front exhaust pipe assembly. Front Exhaust Pipe > REMOVAL">

11. Remove the support plate - front crossmember (a).

12. Remove the bolts securing the steering gearbox assembly, and remove the stiffener (a) and steering gearbox assembly.

Adjustment
POWER ASSISTED SYSTEM (POWER STEERING) > Electric Power Steering GearboxADJUSTMENT1. GEARBOX BACKLASH ADJUSTMENT1. Remove the steering gearbox assembly. Electric Power Steering Gearbox > REMOVA ...

Assembly
POWER ASSISTED SYSTEM (POWER STEERING) > Electric Power Steering GearboxASSEMBLY1. Install the tie-rod into rack.Tightening torque:90 N·m (9.18 kgf-m, 66.4 ft-lb)NOTE:Check the mating face o ...

Other materials:

Inspection
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Main RelayINSPECTION1. Check that the main relay has no deformation, cracks or other damages.2. Measure the resistance between main relay terminals.Terminal No.Standard1 and 21 M? or more3 and 4130.4 — 230.8 ? (when 20°C (68°F))3. Conn ...

Removal
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Engine Oil Temperature SensorREMOVALCAUTION:If the engine oil is spilt over exhaust pipe or the under cover, wipe it off with cloth to avoid emission of smoke or causing a fire.1. Disconnect the ground cable from battery.2. Disconnect the connector (A) from t ...

Inspection
HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > In-Vehicle Sensor (Auto A/C Model)INSPECTION1. Set the vehicle to the following conditions.ItemConditionIgnition switchONA/C switchONTemperature adjustment dialHI (MAX HOT)Air flow control dial or switchDEFFan dialHI (MAX)2. Check the suction port (A) fo ...

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