Subaru Crosstrek Service Manual: Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Case
REMOVAL
1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">
2. Remove the clutch release lever and the release bearing. Release Bearing and Lever > REMOVAL">
3. Remove the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > REMOVAL">
4. Remove the bearing mounting bolt.
5. Remove the main shaft rear plate.
(A) | Main shaft rear plate |
6. Remove the bolts and nuts, and separate the transmission case into the right and left cases.
7. Remove the drive pinion shaft assembly.
NOTE:
Use a hammer handle, etc. to remove if too tight.
(A) | Main shaft ASSY |
(B) | Drive pinion shaft assembly |
8. Remove the main shaft assembly.
9. Remove the front differential assembly.
10. Remove the differential side retainers and taper roller bearing outer races on the left and right sides. Front Differential Assembly > REMOVAL">
NOTE:
Do not confuse the right and left taper roller bearing outer races.
11. Remove the reverse idler gear. Reverse Idler Gear > REMOVAL">
12. Remove the shifter fork and rod. Shifter Fork and Rod > REMOVAL">
Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission CaseINSPECTIONCheck the transmission case for cracks, damage, or oil leaks. ...
Installation
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission CaseINSTALLATION1. Wipe off grease, oil and dust on the mating surfaces of transmission cases with cleaning solvent.2. Install the reverse i ...
Other materials:
New vehicle break-in driving - the first 1,000 miles (1,600 km)
The performance and long life of your
vehicle are dependent on how you handle
and care for your vehicle while it is new.
Follow these instructions during the first
1,000 miles (1,600 km):
Do not race the engine. And do not
allow engine speed to exceed 4,000 rpm
except in an emergency
...
Procedure
LAN SYSTEM (DIAGNOSTICS) > CAN Communication Circuit CheckPROCEDURENOTE:• When measuring the resistance of CAN communication circuit, measure it in sleep status.To enter sleep status– With ignition switch OFF and key or switch operation stopped, keep the doors, trunk, and rear gate all c ...
Installation
CLUTCH SYSTEM > Clutch Pipe and HoseINSTALLATIONInstall in the reverse order of removal.NOTE:Bleed air from brake fluid. Clutch Fluid Air Bleeding">Tightening torque:T1: 15 N·m (1.5 kgf-m, 11.1 ft-lb)T2: 18 N·m (1.8 kgf-m, 13.3 ft-lb)T3: 25 N·m (2.5 kgf-m, 18.4 ft-lb ...
