MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Case
REMOVAL
1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">
2. Remove the clutch release lever and the release bearing. Release Bearing and Lever > REMOVAL">
3. Remove the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > REMOVAL">
4. Remove the bearing mounting bolt.
5. Remove the main shaft rear plate.
(A) | Main shaft rear plate |
6. Remove the bolts and nuts, and separate the transmission case into the right and left cases.
7. Remove the drive pinion shaft assembly.
NOTE:
Use a hammer handle, etc. to remove if too tight.
(A) | Main shaft ASSY |
(B) | Drive pinion shaft assembly |
8. Remove the main shaft assembly.
9. Remove the front differential assembly.
10. Remove the differential side retainers and taper roller bearing outer races on the left and right sides. Front Differential Assembly > REMOVAL">
NOTE:
Do not confuse the right and left taper roller bearing outer races.
11. Remove the reverse idler gear. Reverse Idler Gear > REMOVAL">
12. Remove the shifter fork and rod. Shifter Fork and Rod > REMOVAL">
Safety precautions
CAUTION
Do not let dust, oil or water get on
or in the access key/transmitter
when replacing battery.
Be careful not to touch or damage
the printed circuit board in
the access key/transmitter when
replacing the battery.
Be careful not to allow children to
touch the battery and an ...
Roof antenna (for Rod type)
CAUTION
Be sure to remove the antenna
rod before entering garages,
parking towers and other locations
with low ceilings.
Remove the antenna rod before
washing your car at a car wash. If
the antenna rod is left attached, it
may scratch the roof.
When reinstalling the removed
ant ...
Assembly
CONTROL SYSTEMS > Select LeverASSEMBLY1. Clean all the parts before assembly.2. Apply Multemp D or equivalent to the sliding portion of each part.3. Assemble in the reverse order of disassembly.NOTE:Insert the solenoid unit terminals to the harness connector.(A)Solenoid unit (color code: blue)(B) ...