Subaru Crosstrek Service Manual: Removal

WARNING:

Place “NO OPEN FLAMES” signs near the working area.

• Be careful not to spill fuel.

• If the fuel gauge indicates that two thirds or more of the fuel is remaining, be sure to drain fuel before starting work to avoid the fuel to spill.

• Be careful not to drop or apply any impact to the fuel pump during work. This may deteriorate its performance.

The fuel filter is built in fuel pump assembly.

1. Remove the fuel pump assembly. Fuel Pump > REMOVAL">

2. Remove the fuel level sensor. Fuel Level Sensor > REMOVAL">

3. Remove the connector cable from the clip, and disconnect the connector (A) of the connector cable.

4. Push the fuel filter assembly in the direction of the arrow to compress, and detach the connecting clip.

5. Release the claw using a flat tip screwdriver or similar tool wrapped with a protection tape, and remove the tube assembly from the fuel chamber assembly.

6. Release three claws on the fuel pump holder from the fuel chamber assembly, and raise the fuel filter assembly.

7. Using a flat tip screwdriver or similar tool wrapped with a protection tape, remove the tube assembly from the fuel chamber assembly, and separate the fuel filter assembly and fuel chamber assembly.

8. Using a precision driver or similar tool wrapped with a protection tape, expand the claws on the fuel pump.

9. Release the claws on the fuel pump.

10. Using a flat tip screwdriver or similar tool wrapped with a protection tape, press on the fuel pump and remove the fuel pump together with the fuel pump holder from the fuel filter assembly.

CAUTION:

If O-rings remain on the fuel filter assembly side, carefully remove them with a precision screwdriver or similar tool wrapped with a protection tape.

11. Remove the spacer (A) and connector cable (B) from the fuel pump.

12. Remove the pressure regulator from the fuel filter assembly.

13. Remove O-ring (A), O-ring (B), and backup ring (C) from the pressure regulator.

Installation

Fuel injector

Other materials:

Installation
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyINSTALLATION1. Clean the mating surfaces of the transmission case, transfer case and extension case.2. Apply a coat of grease to the taper roller bearing (transfer case side) of transfer driven gear and the rolle ...

Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Center DifferentialINSPECTION1. Ball bearingReplace the bearings in the following cases.• In case of broken or rusty bearings• In case of worn or damaged bearings• When the bearings fail to turn smoothly or emit noise in rotation after ...

Rear wiring harness and rear gate cord Location
WIRING SYSTEM > Rear Wiring Harness and Rear Gate CordLOCATIONConnectorConnecting toNo.PoleColorAreaNo.DescriptionR163C-4 Rear door switch RHR223C-2 Rear door switch LHR2510BlackC-2 Radar sensor LH (master)R266GrayC-5 Rear combination light RHR286GrayC-3 Rear combination light LHR293BlackD-2 Rear ...