Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

DRIVE SHAFT SYSTEM > Rear Drive Shaft

REMOVAL

1. Disconnect the ground cable from battery. NOTE">

2. Lift up the vehicle, and then remove the rear wheels.

3. Remove the axle nut.

CAUTION:

Do not loosen the axle nut while the rear axle is loaded. Doing so may damage the hub unit bearing.

(1) Lift the crimped section of axle nut.

(2) Remove the axle nut using a socket wrench while depressing the brake pedal.

4. Remove the sensor assembly - headlight beam leveler. (Model with auto headlight beam leveler)

CAUTION:

Do not apply impact to the sensor assembly - headlight beam leveler or forcibly move the arm. Doing so may cause sensor damage and malfunction.

(1) Disconnect the connector of the sensor assembly - headlight beam leveler.

(2) Remove the nuts, and remove the sensor assembly - headlight beam leveler.

5. Drain differential gear oil.

6. Remove the propeller shaft. Propeller Shaft > REMOVAL">

7. Loosen the joint of rear differential assembly and rear drive shaft assembly.

T type: Pull out the rear drive shaft assembly by fitting the ST to the bolt (a) as shown in the figure.

CAUTION:

Fit the ST to the bolts as shown in the figure to prevent damage of the side bearing retainer.

Preparation tool:

ST: DRIVE SHAFT REMOVER (28099PA100)

VA1 type: Pull out the rear drive shaft assembly by fitting the tire lever (b) to the bolt (a) as shown in the figure.

CAUTION:

To prevent damage to the side bearing retainer, use by placing the tire lever against the bolt as shown in the figure.

Preparation tool:

Tire lever

8. Remove the installation section of rear differential assembly.

(1) Support the rear differential assembly with a transmission jack.

(2) Remove the bolts which hold the rear differential front crossmember from the rear sub frame assembly.

(3) Remove the self-locking nuts which hold the rear differential to the rear sub frame assembly.

9. Completely pull out the rear drive shaft assembly while lowering the rear differential.

CAUTION:

Pay attention to avoid damaging the boot of drive shaft.

10. Remove the rear drive shaft assembly from the rear axle housing.

NOTE:

If it is hard to remove, use the ST.

Preparation tool:

ST1: AXLE SHAFT PULLER (926470000)

ST2: AXLE SHAFT PULLER PLATE (28099PA110)

Assembly
DRIVE SHAFT SYSTEM > Rear Drive ShaftASSEMBLYCAUTION:Wrap shaft splines with vinyl tape to protect the boot from scratches.NOTE:Use specified grease.Grease:BJ, EBJ side: NKG814DOJ side: NKG8141. In ...

Disassembly
DRIVE SHAFT SYSTEM > Rear Drive ShaftDISASSEMBLY1. Remove the outer race (DOJ) from the shaft assembly.CAUTION:Be careful not to damage the boot.(1) Using a flat tip screwdriver or pliers, loosen t ...

Other materials:

Conditions in which front passenger's SRS frontal airbag is not activated
The front passenger's SRS frontal airbag will not be activated when any of the following conditions are met regarding the front passenger's seat: The seat is empty. The seat is equipped with an appropriate child restraint system and an infant is restrained in it. (See WARNING that fol ...

Washing the underbody
Chemicals, salts and gravel used for deicing road surfaces are extremely corrosive, accelerating the corrosion of underbody components, such as the exhaust system, fuel and brake lines, brake cables, floor pan and fenders, and suspension. Thoroughly flush the underbody and inside of the fen ...

Disassembly
FRONT SUSPENSION > Front StrutDISASSEMBLY1. Using a coil spring compressor, compress the coil spring - front.2. Using a hexagon wrench to prevent strut rod from turning, remove the self-locking nut with ST.CAUTION:When installing the coil spring compressor to the coil spring, follow the operation ...

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