Subaru Crosstrek Service Manual: Preparation tool
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General Description
PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION | TOOL NUMBER | DESCRIPTION | REMARKS |
399411700
ACCENT BALL INSTALLER
Used for installing reverse fork rod arm.
899524100
PULLER SET
Used for removing the front differential taper roller bearing.
(1) Puller
(2) Cap
399780104
WEIGHT
Used for adjusting preload on the front differential taper roller bearing.
498077000
REMOVER
• Used for removing the roller bearing of the drive pinion shaft assembly.
• Used for removing the taper roller bearing of transfer driven gear.
498077300
CENTER DIFFERENTIAL BEARING REMOVER
Used for removing the center differential ball bearing.
498247001
MAGNET BASE
• Used for measuring the backlash of differential bevel pinion gear and hypoid driven gear.
• Used together with DIAL GAUGE (498247100).
498247100
DIAL GAUGE
• Used for measuring the backlash of differential bevel pinion gear and hypoid driven gear.
• Used together with MAGNET BASE (498247001).
498427100
STOPPER
• Used for removing and installing the drive pinion shaft assembly lock nut.
• Used for measuring the backlash of hypoid driven gear.
• Used for adjusting preload on the front differential taper roller bearing.
498937000
TRANSMISSION HOLDER
Used for removing and installing the main shaft assembly lock nut.
499277100
BUSHING 1-2 INSTALLER
• Used for installing the drive pinion shaft assembly washer.
• Used for installing the front differential taper roller bearing inner race.
499277200
INSTALLER
• Used for installing the drive pinion shaft assembly washer.
• Used for installing the 2nd driven gear bushing, 3rd-4th driven gear, double taper roller bearing and 5th driven gear.
499757002
INSTALLER
Used for removing the double taper roller bearing and driven gear of the drive pinion shaft assembly.
927640000
INSTALLER
Used for installing the taper roller bearing (transfer case side) of transfer driven gear.
18630AA010
WRENCH COMPL RETAINER
• Used for removing and installing the differential side retainer.
• Used for adjusting preload on the front differential taper roller bearing.
• Used for adjusting the backlash of hypoid driven gear.
• WRENCH ASSY (499787000) can also be used.
499857000
5TH DRIVEN GEAR REMOVER
Used for removing the 5th driven gear.
499877000
RACE 4-5 INSTALLER
• Used for installing the 4th needle bearing race.
• Used together with REMOVER (899714110).
• Used for installing the double ball bearing of the main shaft assembly.
• Used for installing the 5th gear thrust washer and needle bearing race.
499917500
DRIVE PINION GAUGE ASSY
Used for adjusting the drive pinion shaft assembly shim.
499927100
HANDLE
Used for backlash adjustment of the front differential hypoid driven gear and preload adjustment of the taper roller bearing.
499937100
TRANSMISSION STAND
Used for disassembling and assembling the transmission.
499987003
SOCKET WRENCH (35)
Used for removing and installing the main shaft assembly lock nut.
499987300
SOCKET WRENCH (50)
Used for removing and installing the driven shaft lock nut.
899714110
REMOVER
Used for removing and installing the parts of main shaft assembly and driven shaft.
899864100
REMOVER
• Used for removing the parts of the main shaft assembly.
• Used for installing the transfer case roller bearing.
• Used for removing the transfer driven gear taper roller bearing (transfer case side).
• Used for installing the transfer driven gear taper roller bearing (extension case side).
899884100
HOLDER
• Used for removing and installing the drive pinion shaft assembly lock nut.
• Used for removing and installing the driven shaft lock nut.
• Used for measuring the starting torque of the drive pinion shaft assembly.
899904100
STRAIGHT PIN REMOVER
Used for removing and installing the straight pin.
899988608
SOCKET WRENCH (27)
• Used for removing and installing the drive pinion shaft assembly lock nut.
• Used for measuring the starting torque of the drive pinion shaft assembly.
398497701
SEAT
• Used for installing the front differential taper roller bearing.
• Used together with BUSHING 1-2 INSTALLER (499277100).
499587000
INSTALLER
Used for installing the driven shaft parts.
498057300
INSTALLER
Used for installing the oil seal of extension case.
498255400
PLATE
Used for measuring the hypoid driven gear backlash.
398527700
PULLER ASSY
• Used for removing the oil seal of extension case.
• Used for removing the front differential taper roller bearing outer race.
• Used for removing the oil seal of differential side retainer.
398643600
GAUGE
Used for adjusting the extension end play.
398177700
INSTALLER
Used for installing the ball bearing of the transfer drive gear.
498175500
INSTALLER
Used for installing the taper roller bearing of transfer driven gear (extension case side).
28399SA010
OIL SEAL PROTECTOR
Used for protecting the oil seal from damage when inserting the front drive shaft.
18675AA000
DIFFERENTIAL SIDE OIL SEAL INSTALLER
Used for installing the differential side retainer oil seal.
398791700
REMOVER
Used for removing and installing the straight pin.
498267200
CYLINDER HEAD TABLE
Used for removing and installing the roller bearing of the transfer case.
498267300
CYLINDER HEAD TABLE
Used for removing and installing the roller bearing of the transfer case.
41099AA012
ENGINE SUPPORT BRACKET
• Used for supporting engine.
• Used together with ENGINE SUPPORT (41099AA020).
• ENGINE SUPPORT BRACKET (41099AA010 or 41099AA011) can also be used.
41099AA020
ENGINE SUPPORT
• Used for supporting engine.
• Used together with ENGINE SUPPORT BRACKET (41099AA012).
2. GENERAL TOOL
TOOL NAME | REMARKS |
Circuit tester | Used for measuring resistance, voltage and current. |
TORX® bit T70 | Used for removing and installing the drain plug. |
Component
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General DescriptionCOMPONENT1. TRANSMISSION CASE(1)Transmission case ASSY(7)Pitching stopper bracketTightening torque: N·m (kgf-m, ft-lb)(2)Gasket ...
Other materials:
Installation
SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF) > Glass LidINSTALLATION1. GLASS LID1. Using a new TORX® bolt, install the lid assembly - sunroof.Tightening torque:4.5 N·m (0.46 kgf-m, 3.3 ft-lb)2. Perform the open/close operation checks for the glass lid.3. Check the height of the lid assembly - ...
Disassembly
DRIVE SHAFT SYSTEM > Rear Drive ShaftDISASSEMBLY1. Remove the outer race (DOJ) from the shaft assembly.CAUTION:Be careful not to damage the boot.(1) Using a flat tip screwdriver or pliers, loosen the boot band on the large end of boot (DOJ).CAUTION:Be careful not to damage the boot.(2) Remove the ...
License plate light
1. The license plate light must be pushed
inwards, then pulled out to be removed.
2. Turn the bulb socket counterclockwise
and pull out the socket.
3. Pull the bulb out of the socket.
4. Install a new bulb.
5. Reinstall the bulb socket and the
license plate light cover. ...
