Subaru Crosstrek Service Manual: Installation

1. Clean the mating surface of transmission case and converter case.

2. Select the reduction gear shim. Reduction Drive Gear > ADJUSTMENT">

3. Remove the transmission case, and install the selected reduction gear shim to the reduction drive gear.

4. Install the O-rings to the reverse clutch housing and drive pinion retainer.

NOTE:

• Use new O-rings.

• Apply CVTF to the O-rings.

5. Install the seal ring to the transmission case.

NOTE:

• Use new seal rings.

• When installing the seal rings, do not expand the seal rings too much.

• Apply CVTF to the seal rings.

6. Cover the secondary pulley with the oil baffle, and temporarily install it with bolts.

7. Apply liquid gasket seamlessly to the mating surface of transmission case.

Liquid gasket:

THREE BOND 1215B or equivalent

8. Install the transmission case.

NOTE:

The total number of transmission case mounting bolts is 15.

Tightening torque:

22 N·m (2.2 kgf-m, 16.2 ft-lb)

9. Install the oil cooler pipe.

NOTE:

Use new O-rings.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

10. Install the oil baffle securing bolt.

Tightening torque:

16 N·m (1.6 kgf-m, 11.8 ft-lb)

11. Install the transmission control device. Transmission Control Device > INSTALLATION">

12. Install the oil pan and oil strainer. Oil Pan and Strainer > INSTALLATION">

13. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">

14. Install the parking pawl. Parking Pawl > INSTALLATION">

15. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">

16. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">

17. Install the extension case. Extension Case > INSTALLATION">

18. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">

19. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">

20. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">

21. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">

22. Install the transmission harness. Transmission Harness > INSTALLATION">

23. Install the control valve body. Control Valve Body > INSTALLATION">

24. Install the air breather hose. Air Breather Hose > INSTALLATION">

25. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">

Inspection

Transmission control device

Other materials:

Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Remove the back-up light switch and the neutral position switch. Switches and Harness &g ...

BSD/RCTA (if equipped)
The BSD/RCTA consists of rear radar with Blind Spot Detection and Rear Cross Traffic Alert. These functions enable the system to detect objects or vehicles to the rear, drawing attention to the driver when changing a lane or when driving in reverse. WARNING The driver is responsible for d ...

Removal
DRIVE SHAFT SYSTEM > Front Drive ShaftREMOVAL1. Lift up the vehicle, and then remove the front wheels.2. Remove the axle nut.CAUTION:Do not loosen the axle nut while the front axle is loaded. Doing so may damage the hub unit bearing.(1) Lift the crimped section of axle nut.(2) Remove the axle nut ...