Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CLUTCH SYSTEM > Clutch Switch

INSTALLATION

1. CLUTCH SWITCH

1. Install the clutch switch.

2. Move the clevis pin of push rod to left and right, retain it at the position where it moves smoothly, and measure the clutch pedal stroke.

Clutch pedal full stroke A:

130 — 135 mm (5.12 — 5.31 in)

Tightening torque:

T: 8 N·m (0.8 kgf-m, 5.9 ft-lb)

3. If the clutch pedal stroke is out of specification, adjust the stroke. Clutch Pedal > ADJUSTMENT">

4. Connect the clutch switch connector.

5. Thereafter, install in the reverse order of removal.

Tightening torque:

Knee airbag module

7.5 N·m (0.76 kgf-m, 5.5 ft-lb)

2. CLUTCH START SWITCH

1. Remove the snap pin and clevis pin connecting the clutch pedal and operating rod.

(A)

Clevis pin

(B)

Snap pin

(C)

Push rod

(D)

Lock nut

2. Install the clutch start switch so that the clutch switch turns on when the clearance between clutch pedal stopper and clutch pedal is within the specification described below.

Clearance A:

6.3 — 8.6 mm (0.25 — 0.34 in)

Tightening torque:

8 N·m (0.8 kgf-m, 5.9 ft-lb)

NOTE:

Using a plate of the same thickness for the clearance facilitates the adjustment operation.

Using the Subaru Select Monitor or a tester, check the position where the switch turns on.

Check the following figure for the terminal layout of the harness connector.

When performing adjustment by the clearance between clutch start switch and clutch pedal plate, perform installation according to the following gap.

Clearance B:

8.6 — 9.0 mm (0.34 — 0.35 in)

3. Connect the clutch start switch connector.

4. Make sure that engine does not start with clutch pedal not depressed.

5. Make sure that engine starts with clutch pedal depressed.

6. Thereafter, install in the reverse order of removal.

Tightening torque:

Knee airbag module

7.5 N·m (0.76 kgf-m, 5.5 ft-lb)

Inspection
CLUTCH SYSTEM > Clutch SwitchINSPECTION1. CLUTCH START SWITCH1. Perform the following inspections. If the clutch start switch does not operate normally, adjust the switch, and check it again. Clut ...

Flywheel
...

Other materials:

Disassembly
MECHANICAL(H4DO) > Cylinder BlockDISASSEMBLY1. CYLINDER BLOCK1. Remove the oil separator cover from cylinder block RH.2. Remove the liquid gasket from cylinder block RH.3. Remove the cylinder block plug (A) and the main gallery plug (B) from cylinder block RH.4. Remove the liquid gasket from the ...

Oil pressure warning light
If this light illuminates when the engine is running, it may indicate that the engine oil pressure is low and the lubricating system is not working properly. If the light illuminates while driving or does not turn off after the engine starts, stop the engine at the first safe opportunity ...

Removal
LIGHTING SYSTEM > Tail/Stop Light BulbREMOVAL1. CROSSTREK MODEL1. Disconnect the ground cable from battery. NOTE">2. Remove the light assembly - rear combination.CAUTION:Be careful not to damage the clips.(1) Release the bolts and clips, then pull out the light assembly - rear combinatio ...

© 2016-2025 Copyright www.sucross.com