BRAKE > Rear Disc Brake Assembly
INSTALLATION
NOTE:
Before installation, remove mud and foreign matter from the caliper body assembly and support - rear disc brake.
1. Before installation, check each part. Rear Disc Brake Assembly > INSPECTION">
2. Apply a thin coat of grease to the support - rear disc brake.
Preparation items:
Grease: An item contained in the pad kit or equivalent
3. Install the support - rear disc brake to the housing assembly - rear axle.
Tightening torque:
Refer to “COMPONENT” of “General Description” for the tightening torque. General Description > COMPONENT">
4. Apply a thin coat of grease to the pad clip.
Preparation items:
Grease: An item contained in the pad kit or equivalent
5. Apply a thin coat of grease to the shim - disc brake rear inner (a) and the shim - disc brake rear outer (b).
Preparation items:
Grease: Those contained in the pad kit or WAKO grease V160
(A) | Pad - disc brake rear outer | (B) | Pad - disc brake rear inner |
6. Install the brake pad to the support - rear disc brake.
7. Install the caliper body assembly to the support - rear disc brake.
Tightening torque:
Caliper bolt: 27 N·m (2.75 kgf-m, 19.9 ft-lb)
8. Install the brake hose bracket.
Tightening torque:
Brake hose bracket: 33 N·m (3.36 kgf-m, 14.3 ft-lb)
9. Connect the brake hose using a new brake hose gasket.
Tightening torque:
Union bolt: 26 N·m (2.65 kgf-m, 19.2 ft-lb)
10. Bleed air from the brake system. Air Bleeding > PROCEDURE">
11. Install the rear wheels.
Tightening torque:
Except for C4 model: 120 N·m (12.24 kgf-m, 88.5 ft-lb)
C4 model: 100 N·m (10.20 kgf-m, 73.8 ft-lb)
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