Subaru Crosstrek Service Manual: Installation
BRAKE > Brake Booster
INSTALLATION
1. Check and adjust the operating rod of the vacuum booster assembly.
(1) Measure the length between the vacuum booster assembly mounting surface and clevis pin hole.
(2) If it is not within the specification, loosen the lock nut, rotate the vacuum booster assembly operating rod to adjust the rod length.
Specification L:
136.3 mm (5.37 in)
2. Install each part in the reverse order of removal.
CAUTION:
• Apply grease to the snap pin to prevent the operating rod from wear.
• Replace the clevis pin with new parts, and apply thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.
• When installing the master cylinder assembly, replace the seal sub assembly with a new part, and install it to the vacuum booster assembly.
(a) | Primary piston | (b) | Seal sub ASSY | (c) | Install the seal sub ASSY to this surface. |
Tightening torque:
Vacuum booster assembly: 18 N·m (1.84 kgf-m, 13.3 ft-lb)
Master cylinder assembly: 13 N·m (1.33 kgf-m, 9.6 ft-lb)
Brake pipe flare nut: 19 N·m (1.94 kgf-m, 14.0 ft-lb)
Operating lock nut: 22 N·m (2.24 kgf-m, 16.2 ft-lb)
Knee airbag module: 7.5 N·m (0.76 kgf-m, 5.5 ft-lb)
3. Install the air conditioner pipe. General Description > COMPONENT">
4. Charge refrigerant. Refrigerant Charging Procedure > PROCEDURE">
5. Bleed air from the brake system. Air Bleeding > PROCEDURE">
6. Perform a road test to make sure the brakes do not drag.
Removal
BRAKE > Brake BoosterREMOVALCAUTION:• Do not allow brake fluid to come in contact with the painted surface of the vehicle body. If it does, wash off with water and wipe away completely.• ...
Brake fluid
...
Other materials:
Removal
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission HarnessREMOVAL1. INHIBITOR HARNESS1. Remove the transmission from the vehicle. Automatic Transmission Assembly > REMOVAL">2. Remove the transmission case cover.3. Remove the harness connector from the ground terminal, turbine sp ...
Inspection
CLUTCH SYSTEM > Master CylinderINSPECTIONIf any damage, deformation, wear, swelling, rust or other faults are found on the cylinder, piston, push rod, nipple, return spring, bleeder screw, seat or hose, replace the faulty part.(A)Master cylinder body(B)Seat(C)Return spring(D)Piston(E)Piston stop ...
Adjustment
EXTERIOR BODY PANELS > Front HoodADJUSTMENTAdjust the clearance around the hood COMPL - front as follows.PartStandardAHood COMPL - front to Front grille7.5±1.0 mm (0.30±0.04 in)BHood COMPL - front to Bumper face - front6.0+2.0, −1.0 mm (0.24+0.08, −0.04 in)COffset value: Hood COMPL ...