MECHANICAL(H4DO) > Engine Trouble in General
INSPECTION
NOTE:
The “RANK” shown in the chart shows the possibilities of the cause of trouble in order from “Very often” to “Rarely”.
A — Very often
B — Sometimes
C — Rarely
Symptoms | Problem parts etc. | Possible cause | RANK |
1. Engine does not start. | |||
1) Starter does not turn. | Starter | Defective battery-to-starter harness | B |
Defective starter switch | C | ||
Defective inhibitor switch | C | ||
Defective starter | B | ||
Battery | Improper connection of terminal | A | |
Run-down battery | A | ||
Defective charging system | B | ||
Friction | Seizure of crankshaft and connecting rod bearing | C | |
Seized camshaft | C | ||
Seized or stuck piston and cylinder | C | ||
Immobilizer system Basic Diagnostic Procedure"> | A | ||
2) Initial combustion does not occur. | Starter | Defective starter | C |
Engine control system Basic Diagnostic Procedure"> | A | ||
Fuel line | Defective fuel pump and relay | A | |
Clogged fuel line | C | ||
Lack of fuel or insufficient fuel | B | ||
Timing chain | Trouble | B | |
Defective timing | B | ||
Compression | Incorrect cam clearance | C | |
Loosened spark plug or defective gasket | C | ||
Loosened cylinder head bolt or defective cylinder head gasket | C | ||
Improper valve sealing | C | ||
Defective valve stem | C | ||
Worn or broken valve spring | B | ||
Worn or stuck piston rings, cylinder liner and piston | C | ||
Incorrect valve timing | B | ||
Improper engine oil (low viscosity) | B | ||
3) Initial combustion occurs. | Engine control system Basic Diagnostic Procedure"> | A | |
Intake system | Defective intake manifold gasket | B | |
Defective throttle body gasket | B | ||
Fuel line | Defective fuel pump and relay | C | |
Clogged fuel line | C | ||
Lack of fuel or insufficient fuel | B | ||
Timing chain | Trouble | B | |
Defective timing | B | ||
Compression | Incorrect cam clearance | C | |
Loosened spark plug or defective gasket | C | ||
Loosened cylinder head bolt or defective cylinder head gasket | C | ||
Improper valve sealing | C | ||
Defective valve stem | C | ||
Worn or broken valve spring | B | ||
Worn or stuck piston rings, cylinder liner and piston | C | ||
Incorrect valve timing | B | ||
Improper engine oil (low viscosity) | B | ||
4) Engine stalls after initial combustion. | Engine control system Basic Diagnostic Procedure"> | A | |
Intake system | Loosened or cracked intake duct | B | |
Loosened or cracked PCV hose | C | ||
Loosened or cracked vacuum hose | C | ||
Defective intake manifold gasket | B | ||
Defective throttle body gasket | B | ||
Dirty air cleaner element | C | ||
Fuel line | Clogged fuel line | C | |
Lack of fuel or insufficient fuel | B | ||
Timing chain | Trouble | B | |
Defective timing | B | ||
Compression | Incorrect cam clearance | C | |
Loosened spark plug or defective gasket | C | ||
Loosened cylinder head bolt or defective cylinder head gasket | C | ||
Improper valve sealing | C | ||
Defective valve stem | C | ||
Worn or broken valve spring | B | ||
Worn or stuck piston rings, cylinder and piston | C | ||
Incorrect valve timing | B | ||
Improper engine oil (low viscosity) | B | ||
2. Rough idle and engine stall | Engine control system Basic Diagnostic Procedure"> | A | |
Intake system | Loosened or cracked intake duct | A | |
Loosened or cracked PCV hose | A | ||
Loosened or cracked vacuum hose | A | ||
Defective intake manifold gasket | B | ||
Defective throttle body gasket | B | ||
Defective PCV valve | C | ||
Loosened oil filler cap | B | ||
Dirty air cleaner element | C | ||
Fuel line | Defective fuel pump and relay | C | |
Clogged fuel line | C | ||
Lack of fuel or insufficient fuel | B | ||
Timing chain | Defective timing | C | |
Compression | Incorrect cam clearance | B | |
Loosened spark plug or defective gasket | B | ||
Loosened cylinder head bolt or defective cylinder head gasket | B | ||
Improper valve sealing | B | ||
Defective valve stem | C | ||
Worn or broken valve spring | B | ||
Worn or stuck piston rings, cylinder and piston | B | ||
Incorrect valve timing | A | ||
Improper engine oil (low viscosity) | B | ||
Lubrication system | Incorrect oil pressure | B | |
Defective rocker cover gasket | C | ||
Cooling system | Over-heating | C | |
Other | Evaporative emission control system malfunction | A | |
Stuck or damaged throttle valve | B | ||
3. Low output, hesitation and poor acceleration | Engine control system Basic Diagnostic Procedure"> | A | |
Intake system | Loosened or cracked intake duct | A | |
Loosened or cracked PCV hose | A | ||
Loosened or cracked vacuum hose | B | ||
Defective intake manifold gasket | B | ||
Defective throttle body gasket | B | ||
Defective PCV valve | B | ||
Loosened oil filler cap | B | ||
Dirty air cleaner element | A | ||
Fuel line | Defective fuel pump and relay | B | |
Clogged fuel line | B | ||
Lack of fuel or insufficient fuel | C | ||
Timing chain | Defective timing | B | |
Compression | Incorrect cam clearance | B | |
Loosened spark plug or defective gasket | B | ||
Loosened cylinder head bolt or defective cylinder head gasket | B | ||
Improper valve sealing | B | ||
Defective valve stem | C | ||
Worn or broken valve spring | B | ||
Worn or stuck piston rings, cylinder and piston | C | ||
Incorrect valve timing | A | ||
Improper engine oil (low viscosity) | B | ||
Lubrication system | Incorrect oil pressure | B | |
Cooling system | Over-heating | C | |
Over-cooling | C | ||
Other | Evaporative emission control system malfunction | A | |
4. Surging | Engine control system Basic Diagnostic Procedure"> | A | |
Intake system | Loosened or cracked intake duct | A | |
Loosened or cracked PCV hose | A | ||
Loosened or cracked vacuum hose | A | ||
Defective intake manifold gasket | B | ||
Defective throttle body gasket | B | ||
Defective PCV valve | B | ||
Loosened oil filler cap | B | ||
Dirty air cleaner element | B | ||
Fuel line | Defective fuel pump and relay | B | |
Clogged fuel line | B | ||
Lack of fuel or insufficient fuel | C | ||
Timing chain | Defective timing | B | |
Compression | Incorrect cam clearance | B | |
Loosened spark plug or defective gasket | C | ||
Loosened cylinder head bolt or defective cylinder head gasket | C | ||
Improper valve sealing | C | ||
Defective valve stem | C | ||
Worn or broken valve spring | C | ||
Worn or stuck piston rings, cylinder and piston | C | ||
Incorrect valve timing | A | ||
Improper engine oil (low viscosity) | B | ||
Cooling system | Over-heating | B | |
Other | Evaporative emission control system malfunction | C | |
5. Engine does not return to idle. | Engine control system Basic Diagnostic Procedure"> | A | |
Intake system | Loosened or cracked vacuum hose | A | |
Other | Stuck or damaged throttle valve | A | |
6. Dieseling (run-on) | Engine control system Basic Diagnostic Procedure"> | A | |
Cooling system | Over-heating | B | |
Other | Evaporative emission control system malfunction | B | |
7. After burning in exhaust system | Engine control system Basic Diagnostic Procedure"> | A | |
Intake system | Loosened or cracked intake duct | C | |
Loosened or cracked PCV hose | C | ||
Loosened or cracked vacuum hose | B | ||
Defective PCV valve | B | ||
Loosened oil filler cap | C | ||
Timing chain | Defective timing | B | |
Compression | Incorrect cam clearance | B | |
Loosened spark plug or defective gasket | C | ||
Loosened cylinder head bolt or defective cylinder head gasket | C | ||
Improper valve sealing | B | ||
Defective valve stem | C | ||
Worn or broken valve spring | C | ||
Worn or stuck piston rings, cylinder and piston | C | ||
Incorrect valve timing | A | ||
Lubrication system | Incorrect oil pressure | C | |
Cooling system | Over-cooling | C | |
Other | Evaporative emission control system malfunction | C | |
8. Knocking | Engine control system Basic Diagnostic Procedure"> | A | |
Intake system | Loosened oil filler cap | B | |
Timing chain | Defective timing | B | |
Compression | Incorrect cam clearance | C | |
Incorrect valve timing | B | ||
Cooling system | Over-heating | A | |
9. Excessive engine oil consumption | Intake system | Loosened or cracked PCV hose | A |
Defective PCV valve | B | ||
Loosened oil filler cap | C | ||
Compression | Defective valve stem | A | |
Worn or stuck piston rings, cylinder and piston | A | ||
Lubrication system | Loosened chain cover attaching bolts and defective gasket | B | |
Defective oil filter gasket | B | ||
Defective crankshaft oil seal | B | ||
Defective rocker cover gasket | B | ||
Loosened oil drain plug or defective gasket | B | ||
Loosened oil pan mounting bolt or defective oil pan | B | ||
10. Excessive fuel consumption | Engine control system Basic Diagnostic Procedure"> | A | |
Intake system | Dirty air cleaner element | A | |
Timing chain | Defective timing | B |
Adjustment
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reduction Drive GearADJUSTMENT1. Remove the retaining springs and reduction drive gear shims.2. Install the transmission case, and secure it with four or five bolts.Tightening torque:22 N·m (2.2 kgf-m, 16.2 ft-lb)3. Measure depth “A” ...
Installation
EXTERIOR/INTERIOR TRIM > Cowl PanelINSTALLATIONCAUTION:Before installing the windshield glass and cowl panel, make sure there are no gravel in the installing area.1. Install the cowl panel assembly.CAUTION:If the cowl panel assembly cannot be installed properly, do not hit or set it forcibly. The ...
Front seats
WARNING
Never adjust the seat while driving
to avoid loss of vehicle control
and personal injury.
Before adjusting the seat, make
sure the hands and feet of rear
seat passengers and cargo are
clear of the adjusting mechanism.
After adjusting the seat, push it
slightly to make sur ...