Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Engine trouble in general Inspection

Subaru Crosstrek Service Manual / Mechanical(h4do) / Engine trouble in general Inspection

MECHANICAL(H4DO) > Engine Trouble in General

INSPECTION

NOTE:

The “RANK” shown in the chart shows the possibilities of the cause of trouble in order from “Very often” to “Rarely”.

A — Very often

B — Sometimes

C — Rarely

Symptoms

Problem parts etc.

Possible cause

RANK

1. Engine does not start.

1) Starter does not turn.

Starter

Defective battery-to-starter harness

B

Defective starter switch

C

Defective inhibitor switch

C

Defective starter

B

Battery

Improper connection of terminal

A

Run-down battery

A

Defective charging system

B

Friction

Seizure of crankshaft and connecting rod bearing

C

Seized camshaft

C

Seized or stuck piston and cylinder

C

Immobilizer system Basic Diagnostic Procedure">

A

2) Initial combustion does not occur.

Starter

Defective starter

C

Engine control system Basic Diagnostic Procedure">

A

Fuel line

Defective fuel pump and relay

A

Clogged fuel line

C

Lack of fuel or insufficient fuel

B

Timing chain

Trouble

B

Defective timing

B

Compression

Incorrect cam clearance

C

Loosened spark plug or defective gasket

C

Loosened cylinder head bolt or defective cylinder head gasket

C

Improper valve sealing

C

Defective valve stem

C

Worn or broken valve spring

B

Worn or stuck piston rings, cylinder liner and piston

C

Incorrect valve timing

B

Improper engine oil (low viscosity)

B

3) Initial combustion occurs.

Engine control system Basic Diagnostic Procedure">

A

Intake system

Defective intake manifold gasket

B

Defective throttle body gasket

B

Fuel line

Defective fuel pump and relay

C

Clogged fuel line

C

Lack of fuel or insufficient fuel

B

Timing chain

Trouble

B

Defective timing

B

Compression

Incorrect cam clearance

C

Loosened spark plug or defective gasket

C

Loosened cylinder head bolt or defective cylinder head gasket

C

Improper valve sealing

C

Defective valve stem

C

Worn or broken valve spring

B

Worn or stuck piston rings, cylinder liner and piston

C

Incorrect valve timing

B

Improper engine oil (low viscosity)

B

4) Engine stalls after initial combustion.

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked intake duct

B

Loosened or cracked PCV hose

C

Loosened or cracked vacuum hose

C

Defective intake manifold gasket

B

Defective throttle body gasket

B

Dirty air cleaner element

C

Fuel line

Clogged fuel line

C

Lack of fuel or insufficient fuel

B

Timing chain

Trouble

B

Defective timing

B

Compression

Incorrect cam clearance

C

Loosened spark plug or defective gasket

C

Loosened cylinder head bolt or defective cylinder head gasket

C

Improper valve sealing

C

Defective valve stem

C

Worn or broken valve spring

B

Worn or stuck piston rings, cylinder and piston

C

Incorrect valve timing

B

Improper engine oil (low viscosity)

B

2. Rough idle and engine stall

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked intake duct

A

Loosened or cracked PCV hose

A

Loosened or cracked vacuum hose

A

Defective intake manifold gasket

B

Defective throttle body gasket

B

Defective PCV valve

C

Loosened oil filler cap

B

Dirty air cleaner element

C

Fuel line

Defective fuel pump and relay

C

Clogged fuel line

C

Lack of fuel or insufficient fuel

B

Timing chain

Defective timing

C

Compression

Incorrect cam clearance

B

Loosened spark plug or defective gasket

B

Loosened cylinder head bolt or defective cylinder head gasket

B

Improper valve sealing

B

Defective valve stem

C

Worn or broken valve spring

B

Worn or stuck piston rings, cylinder and piston

B

Incorrect valve timing

A

Improper engine oil (low viscosity)

B

Lubrication system

Incorrect oil pressure

B

Defective rocker cover gasket

C

Cooling system

Over-heating

C

Other

Evaporative emission control system malfunction

A

Stuck or damaged throttle valve

B

3. Low output, hesitation and poor acceleration

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked intake duct

A

Loosened or cracked PCV hose

A

Loosened or cracked vacuum hose

B

Defective intake manifold gasket

B

Defective throttle body gasket

B

Defective PCV valve

B

Loosened oil filler cap

B

Dirty air cleaner element

A

Fuel line

Defective fuel pump and relay

B

Clogged fuel line

B

Lack of fuel or insufficient fuel

C

Timing chain

Defective timing

B

Compression

Incorrect cam clearance

B

Loosened spark plug or defective gasket

B

Loosened cylinder head bolt or defective cylinder head gasket

B

Improper valve sealing

B

Defective valve stem

C

Worn or broken valve spring

B

Worn or stuck piston rings, cylinder and piston

C

Incorrect valve timing

A

Improper engine oil (low viscosity)

B

Lubrication system

Incorrect oil pressure

B

Cooling system

Over-heating

C

Over-cooling

C

Other

Evaporative emission control system malfunction

A

4. Surging

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked intake duct

A

Loosened or cracked PCV hose

A

Loosened or cracked vacuum hose

A

Defective intake manifold gasket

B

Defective throttle body gasket

B

Defective PCV valve

B

Loosened oil filler cap

B

Dirty air cleaner element

B

Fuel line

Defective fuel pump and relay

B

Clogged fuel line

B

Lack of fuel or insufficient fuel

C

Timing chain

Defective timing

B

Compression

Incorrect cam clearance

B

Loosened spark plug or defective gasket

C

Loosened cylinder head bolt or defective cylinder head gasket

C

Improper valve sealing

C

Defective valve stem

C

Worn or broken valve spring

C

Worn or stuck piston rings, cylinder and piston

C

Incorrect valve timing

A

Improper engine oil (low viscosity)

B

Cooling system

Over-heating

B

Other

Evaporative emission control system malfunction

C

5. Engine does not return to idle.

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked vacuum hose

A

Other

Stuck or damaged throttle valve

A

6. Dieseling (run-on)

Engine control system Basic Diagnostic Procedure">

A

Cooling system

Over-heating

B

Other

Evaporative emission control system malfunction

B

7. After burning in exhaust system

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked intake duct

C

Loosened or cracked PCV hose

C

Loosened or cracked vacuum hose

B

Defective PCV valve

B

Loosened oil filler cap

C

Timing chain

Defective timing

B

Compression

Incorrect cam clearance

B

Loosened spark plug or defective gasket

C

Loosened cylinder head bolt or defective cylinder head gasket

C

Improper valve sealing

B

Defective valve stem

C

Worn or broken valve spring

C

Worn or stuck piston rings, cylinder and piston

C

Incorrect valve timing

A

Lubrication system

Incorrect oil pressure

C

Cooling system

Over-cooling

C

Other

Evaporative emission control system malfunction

C

8. Knocking

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened oil filler cap

B

Timing chain

Defective timing

B

Compression

Incorrect cam clearance

C

Incorrect valve timing

B

Cooling system

Over-heating

A

9. Excessive engine oil consumption

Intake system

Loosened or cracked PCV hose

A

Defective PCV valve

B

Loosened oil filler cap

C

Compression

Defective valve stem

A

Worn or stuck piston rings, cylinder and piston

A

Lubrication system

Loosened chain cover attaching bolts and defective gasket

B

Defective oil filter gasket

B

Defective crankshaft oil seal

B

Defective rocker cover gasket

B

Loosened oil drain plug or defective gasket

B

Loosened oil pan mounting bolt or defective oil pan

B

10. Excessive fuel consumption

Engine control system Basic Diagnostic Procedure">

A

Intake system

Dirty air cleaner element

A

Timing chain

Defective timing

B

Engine oil pressure Inspection
MECHANICAL(H4DO) > Engine Oil PressureINSPECTION1. Disconnect the ground cable from battery. NOTE">2. Remove the oil pressure switch. Oil Pressure Switch > REMOVAL">3. Install ...

Fuel pressure Inspection
MECHANICAL(H4DO) > Fuel PressureINSPECTION1. Release the fuel pressure. Fuel > PROCEDURE">2. Open the fuel filler lid and remove the fuel filler cap.NOTE:This operation is required to r ...

Other materials:

Adjustment
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reduction Drive GearADJUSTMENT1. Remove the retaining springs and reduction drive gear shims.2. Install the transmission case, and secure it with four or five bolts.Tightening torque:22 N·m (2.2 kgf-m, 16.2 ft-lb)3. Measure depth “A” ...

Installation
EXTERIOR/INTERIOR TRIM > Cowl PanelINSTALLATIONCAUTION:Before installing the windshield glass and cowl panel, make sure there are no gravel in the installing area.1. Install the cowl panel assembly.CAUTION:If the cowl panel assembly cannot be installed properly, do not hit or set it forcibly. The ...

Front seats
WARNING Never adjust the seat while driving to avoid loss of vehicle control and personal injury. Before adjusting the seat, make sure the hands and feet of rear seat passengers and cargo are clear of the adjusting mechanism. After adjusting the seat, push it slightly to make sur ...

© 2016-2024 Copyright www.sucross.com