Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft Assembly

DISASSEMBLY

1. Flatten the tab of the lock nut.

2. Using ST1, ST2 and ST3, fix at the spline portion of drive pinion shaft to remove the lock nut.

ST1 499787500ADAPTER
ST2 499787700WRENCH
ST3 498937110HOLDER

3. Remove the drive pinion shaft from the drive pinion retainer.

4. Using the round bar with diameter of 36 mm (1.42 in) or 37 mm (1.46 in), remove the bearing inner race and plug.

5. Remove the drive pinion washer.

6. Remove the drive pinion spacer.

7. Remove the O-ring.

8. Remove the inner race and drive pinion shim from drive pinion shaft using ST.

ST 498515500REMOVER

9. Using the ST, remove the outer race.

ST 398527700PULLER ASSY

10. Remove the two oil seals using a screwdriver wrapped with cloth etc.

CAUTION:

Do not damage the fitting surface of oil seal.

11. Remove the plug from drive pinion retainer.

Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft AssemblyASSEMBLY1. Install the plug to drive pinion retainer.NOTE:• Use new O-rings.• Apply CVTF to the O-rings.Tightening ...

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft AssemblyINSPECTION• Make sure that all component parts are free of scratches, holes and other faults.• Check the tooth con ...

Other materials:

Installation
EXTERIOR/INTERIOR TRIM > Rear Gate GarnishINSTALLATIONCAUTION:Make sure that the harness grommet is securely installed.If not properly installed, this may cause leaks.Install each part in the reverse order of removal.Tightening torqueGarnish assembly - rear gate: 4.5 N·m (0.46 kgf-m, 3.3 f ...

Floor mat (if equipped)
CAUTION If the floor mat slips forward and interferes with the movement of the pedals during driving, it could cause an accident. Observe the following precautions to prevent the floor mat from slipping forward. Be sure to use a genuine SUBARU floor mat or an equivalent designed wi ...

Removal
DIFFERENTIALS > Rear Differential Front MemberREMOVAL1. Disconnect the ground cable from battery.2. Lift up the vehicle.3. Support the rear differential using transmission jack, and then remove the rear differential front member.(A)Rear differential front member ...

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