BRAKE > Front Disc Brake Assembly
DISASSEMBLY
CAUTION:
Be careful not to allow foreign matter to enter the brake hose connector.
1. Remove mud and foreign matter from the caliper body.
2. Remove the piston - disc brake.
(1) Place a wooden block in the caliper body as shown in the figure to prevent the piston - disc brake from jumping out and being damaged.
(2) Using an air gun, gradually apply compressed air via the brake hose installation hole to push out the piston - disc brake.
3. Remove the piston boot (b) and piston seal (c) from the caliper body cylinder (a).
CAUTION:
Do not damage the cylinder and piston seal groove.
4. Remove the guide pin - front brake, lock pin - front brake, lock pin - sleeve, and pin boot from the support - front disc brake.
(a) | Guide pin - front brake (black) | (c) | Lock pin - sleeve | (d) | Pin boot |
(b) | Lock pin - front brake (silver) |
Installation
EXTERIOR BODY PANELS > Front FenderINSTALLATION1. Install each part in the reverse order of removal.CAUTION:• Install the bumper face - front so that the front end of the under cover (b) comes inside the bumper face - front (a), and the front end of the mud guard (c) comes outside the bumpe ...
Inspection
MECHANICAL(H4DO) > V-beltINSPECTION1. Check the V-belt for cracks, tear or wear.2. Check the V-belt tensioner assembly and idler pulley for deformation, cracks or other damages.3. Check that the V-belt ribs are securely placed on the rib grooves for each pulley.4. Check that the V-belt tensioner ...
Assembly
BRAKE > Rear Disc Brake AssemblyASSEMBLY1. Before installation, check each part. Rear Disc Brake Assembly > INSPECTION">2. Clean the inside of the caliper body cylinder using brake fluid.3. Apply a coat of brake fluid to piston seal and install the piston seal to the caliper body cyli ...