Subaru Crosstrek Service Manual: Component
MECHANICAL(H4DO) > General Description
COMPONENT
1. TIMING CHAIN
(1) | Intake camshaft RH | (8) | Chain tensioner RH | (15) | Exhaust camshaft LH |
(2) | Exhaust camshaft RH | (9) | Crank sprocket | ||
(3) | Intake cam sprocket RH | (10) | O-ring | Tightening torque: N·m (kgf-m, ft-lb) | |
(4) | Exhaust cam sprocket RH | (11) | Chain tensioner LH | T1: | 6.4 (0.7, 4.7) |
(5) | Timing chain | (12) | Intake cam sprocket LH | T2: | 18 (1.8, 13.3) |
(6) | Chain guide | (13) | Exhaust cam sprocket LH | ||
(7) | Chain tension lever | (14) | Intake camshaft LH | ||
2. CHAIN COVER
(1) | Oil filter | (11) | O-ring | (21) | O-ring |
(2) | Oil pump union | (12) | Gasket | (22) | O-ring |
(3) | Generator cord stay | (13) | Engine oil temperature sensor | ||
(4) | Oil filler cap | (14) | Oil pressure switch | Tightening torque: N·m (kgf-m, ft-lb) | |
(5) | Gasket | (15) | Front oil seal | T1: | 6.4 (0.7, 4.7) |
(6) | Camshaft position sensor | (16) | Crank pulley | T2: | 8 (0.8, 5.9) |
(7) | O-ring | (17) | Oil level gauge | T3: | 18 (1.8, 13.3) |
(8) | Chain cover | (18) | O-ring | T4: | 45 (4.6, 33.2) |
(9) | Oil control solenoid | (19) | Oil level gauge guide | T5: | Crank Pulley > INSTALLATION"> |
(10) | Back-up ring | (20) | O-ring | T6: | Chain Cover > INSTALLATION"> |
3. CYLINDER HEAD AND CAMSHAFT
(1) | Rocker cover RH | (13) | O-ring | (25) | Intake rear camshaft cap LH |
(2) | Rocker cover gasket RH | (14) | Cylinder head plate | (26) | Exhaust rear camshaft cap LH |
(3) | Front camshaft cap RH | (15) | Cylinder head RH | (27) | Rocker cover gasket LH |
(4) | Intake center camshaft cap RH | (16) | Cylinder head gasket RH | (28) | Rocker cover LH |
(5) | Exhaust center camshaft cap RH | (17) | Cylinder head gasket LH | ||
(6) | Intake rear camshaft cap RH | (18) | Cylinder head LH | Tightening torque: N·m (kgf-m, ft-lb) | |
(7) | Exhaust rear camshaft cap RH | (19) | Cam carrier LH | T1: | Cylinder Head > INSTALLATION"> |
(8) | Intake camshaft RH | (20) | Intake camshaft LH | T2: | Cam Carrier > INSTALLATION"> |
(9) | Exhaust camshaft RH | (21) | Exhaust camshaft LH | T3: | Cam Carrier > ASSEMBLY"> |
(10) | Cam carrier RH | (22) | Front camshaft cap LH | T4: | Rocker Cover > INSTALLATION"> |
(11) | Cylinder head bolt | (23) | Intake center camshaft cap LH | ||
(12) | Spark plug pipe gasket | (24) | Exhaust center camshaft cap LH | ||
4. VALVE ASSY
(1) | Exhaust valve | (6) | Valve spring | (11) | Roller rocker arm |
(2) | Intake valve | (7) | Valve spring retainer | (12) | Exhaust valve guide |
(3) | Intake valve guide | (8) | Valve collet | (13) | Exhaust valve oil seal |
(4) | Valve spring seat | (9) | Valve shim | ||
(5) | Intake valve oil seal | (10) | Roller rocker arm pivot |
5. CYLINDER BLOCK 1
(1) | Engine rear hanger (CVT model) | (6) | O-ring | Tightening torque: N·m (kgf-m, ft-lb) | |
(2) | Engine rear hanger (MT model) | (7) | Rear oil seal | T1: | 6.4 (0.7, 4.7) |
(3) | Oil separator cover | (8) | Crankshaft position sensor holder | T2: | 21 (2.1, 15.5) |
(4) | Cylinder block plug | (9) | Cylinder block plate | T3: | 25 (2.5, 18.4) |
(5) | Main gallery plug | (10) | Water jacket spacer | T4: | Cylinder Block > ASSEMBLY"> |
6. CYLINDER BLOCK 2
(1) | Cylinder block ASSY | (3) | Cylinder block RH | Tightening torque: N·m (kgf-m, ft-lb) | |
(2) | Washer | (4) | Cylinder block LH | T: | Cylinder Block > INSTALLATION"> |
7. CRANKSHAFT AND PISTON
(1) | Reinforcement drive plate (CVT model) | (10) | Piston pin | (19) | Crankshaft bearing #2, #4 |
(2) | Drive plate (CVT model) | (11) | Connecting rod cap bolt | (20) | Crankshaft bearing #5 |
(3) | Flywheel (MT model) | (12) | Connecting rod | ||
(4) | Crankshaft position sensor plate | (13) | Connecting rod bearing | Tightening torque: N·m (kgf-m, ft-lb) | |
(5) | Top ring | (14) | Connecting rod cap | T1: | Cylinder Block > INSTALLATION"> |
(6) | Second ring | (15) | Piston LH | T2: | Drive Plate > INSTALLATION"> |
(7) | Oil ring | (16) | Crankshaft | T3: | Flywheel > INSTALLATION"> |
(8) | Piston RH | (17) | Woodruff key | ||
(9) | Circlip | (18) | Crankshaft bearing #1, #3 | ||
8. ENGINE MOUNTING
• CVT model
(1) | Front cushion rubber | (2) | Nut | Tightening torque: N·m (kgf-m, ft-lb) | |
T1: | 35 (3.6, 25.8) | ||||
T2: | 60 (6.1, 44.3) | ||||
• MT model
(1) | Front cushion rubber | (3) | Nut | Tightening torque: N·m (kgf-m, ft-lb) | |
(2) | Front engine mounting bracket | T1: | 35 (3.6, 25.8) | ||
T2: | 42 (4.3, 31.0) | ||||
T3: | 60 (6.1, 44.3) | ||||
Specification
MECHANICAL(H4DO) > General DescriptionSPECIFICATIONEngineModel2.0 LCylinder arrangementHorizontally opposed, liquid cooled, 4-cylinder,4-stroke gasoline engineValve system mechanismChain driven, do ...
Preparation tool
MECHANICAL(H4DO) > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS0920287002000REMOVER AND REPLACERUsed for removing and installing valve spring.49827720 ...
Other materials:
To increase the speed (by accelerator pedal)
1. Depress the accelerator pedal to
accelerate the vehicle to the desired
speed.
2. Press the "RES/SET" switch to the
"SET" side once. Now the desired speed
is set and the vehicle will keep running at
that speed without depressing the accelerator
pedal.
NOTE
U.S.-spec. models
If t ...
Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission CaseREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Remove the clutch release lever and the release bearing. Release Bearing and Lever > REMOVAL">3. Remo ...
Inspection
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel Pump RelayINSPECTION1. Check that the fuel pump relay has no deformation, cracks or other damages.2. Measure the resistance between fuel pump relay terminals.Terminal No.Standard1 and 21 M? or more3 and 493.8 — 136.4 ? (when 20°C (68� ...
