Subaru Crosstrek Service Manual: Component
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > General Description
COMPONENT
1. TORQUE CONVERTER ASSEMBLY AND CONVERTER CASE
(1) | Drive plate | (13) | Pitching stopper bracket | Tightening torque: N·m (kgf-m, ft-lb) | |
(2) | Reinforcement drive plate | (14) | O-ring | T1: | 18 (1.8, 13.3) |
(3) | Torque converter ASSY | (15) | Stud bolt | T2: | 22 (2.2, 16.2) |
(4) | O-ring | (16) | O-ring | T3: | 22.5 (2.3, 16.6) |
(5) | Seal ring | (17) | O-ring | T4: | 25 (2.5, 18.4) |
(6) | O-ring | (18) | O-ring | T5: | 41 (4.2, 30.2) |
(7) | Front differential gear oil filler plug | (19) | Gasket | T6: | 50 (5.1, 36.9) |
(8) | O-ring | (20) | Overflow drain plug | T7: | 70 (7.1, 51.6) |
(9) | Oil cooler pipe | (21) | Gasket | T8: | Drive Plate > INSTALLATION"> |
(10) | O-ring | (22) | Front differential gear oil drain plug | ||
(11) | Air breather hose | (23) | Converter case | ||
(12) | Transmission radio ground cord | ||||
2. OIL PUMP ASSY
(1) | Oil seal | (7) | Oil pump chain | (13) | Converter case |
(2) | Oil pump chain cover | (8) | Driven sprocket | ||
(3) | Snap ring | (9) | Oil pump ASSY | Tightening torque: N·m (kgf-m, ft-lb) | |
(4) | Ball bearing | (10) | Plate | T1: | 8.5 (0.9, 6.3) |
(5) | Drive sprocket | (11) | O-ring (small) | T2: | 21 (2.1, 15.5) |
(6) | Snap ring | (12) | O-ring (large) | ||
3. TRANSMISSION CASE
(1) | CVTF filter cover | (11) | Micro-encapsulated bolt | Tightening torque: N·m (kgf-m, ft-lb) | |
(2) | Gasket | (12) | Ball bearing | T1: | 5 (0.5, 3.7) |
(3) | CVTF filter | (13) | O-ring | T2: | 9 (0.9, 6.6) |
(4) | Oil seal | (14) | Gasket | T3: | 13 (1.3, 9.6) |
(5) | Gasket | (15) | O-ring | T4: | 17 (1.7, 12.5) |
(6) | O-ring | (16) | Transmission case | T5: | 22 (2.2, 16.2) |
(7) | Air breather cap | (17) | Oil guide | T6: | 50 (5.1, 25.8) |
(8) | Air breather hose | (18) | Ball bearing | ||
(9) | O-ring | (19) | Roll pin | ||
(10) | Oil stopper plate | (20) | Seal ring | ||
4. CONTROL VALVE BODY
(1) | Transmission harness stay | (7) | O-ring | Tightening torque: N·m (kgf-m, ft-lb) | |
(2) | Valve cover | (8) | Oil strainer | T1: | 5 (0.5, 3.7) |
(3) | Gasket | (9) | Magnet | T2: | 7 (0.7, 5.2) |
(4) | Control valve body | (10) | Oil pan | T3: | 8 (0.8, 5.9) |
(5) | O-ring | (11) | Gasket | T4: | 9 (0.9, 6.6) |
(6) | Transmission ASSY | (12) | CVTF drain plug | T5: | 31 (3.2, 22.9) |
5. REVERSE BRAKE ASSEMBLY
(1) | Drive pinion retainer | (8) | Snap ring | (15) | O-ring |
(2) | O-ring | (9) | Spring retainer | (16) | Lubrication pipe |
(3) | Snap ring | (10) | Return spring | (17) | Oil guide |
(4) | Retaining plate | (11) | Reverse brake piston | ||
(5) | Drive plate | (12) | O-ring | Tightening torque: N·m (kgf-m, ft-lb) | |
(6) | Driven plate | (13) | Reverse brake housing | T1: | 16 (1.6, 11.8) |
(7) | Dish plate | (14) | O-ring | T2: | 37 (3.8, 27.3) |
6. FORWARD CLUTCH ASSEMBLY
(1) | Converter case | (10) | Chamber COMPL | (19) | Balance oil guide |
(2) | O-ring | (11) | Snap ring | (20) | Thrust bearing |
(3) | Seal ring | (12) | Dish plate | (21) | Planetary carrier ASSY |
(4) | Thrust bearing | (13) | Driven plate | (22) | Thrust bearing |
(5) | Seal ring | (14) | Drive plate | (23) | Internal gear |
(6) | Forward clutch drum ASSY | (15) | Retaining plate | (24) | Thrust gear plate |
(7) | Seal ring | (16) | Snap ring | (25) | Snap ring |
(8) | Forward clutch piston | (17) | Sun gear | (26) | Thrust bearing |
(9) | Return spring | (18) | Snap ring | (27) | Washer |
7. TRANSMISSION CONTROL DEVICE
(1) | Spring pin | (10) | Return spring | Tightening torque: N·m (kgf-m, ft-lb) | |
(2) | Separator plate | (11) | Parking pawl | T1: | 5 (0.5, 3.7) |
(3) | Manual valve ASSY | (12) | Shaft | T2: | 7 (0.7, 5.2) |
(4) | Spring pin | (13) | Parking support | T3: | 9 (0.9, 6.6) |
(5) | Shifter arm | (14) | Transmission case | T4: | 18 (1.8, 13.3) |
(6) | Inhibitor switch | (15) | Parking rod | T5: | 25 (2.5, 18.4) |
(7) | Shifter arm shaft | (16) | Detent spring | ||
(8) | Cable bracket | (17) | Manual plate | ||
(9) | Plate ASSY | ||||
8. PRIMARY PULLEY, SECONDARY PULLEY & VARIATOR CHAIN AND REDUCTION DRIVE GEAR
(1) | Drive pinion retainer | (8) | Chain guide | (15) | Reduction gear shim |
(2) | Reverse brake housing | (9) | Variator chain | (16) | Oil baffle |
(3) | Support rod | (10) | Seal ring | ||
(4) | Lubrication pipe | (11) | Secondary pulley ASSY | Tightening torque: N·m (kgf-m, ft-lb) | |
(5) | Primary pulley shim | (12) | Reduction drive gear | T1: | 16 (1.6, 11.8) |
(6) | Primary pulley ASSY | (13) | Dish plate | T2: | 21 (2.1, 15.5) |
(7) | Seal ring | (14) | Spring retainer | T3: | 67.5 (6.9, 49.8) |
9. FRONT DIFFERENTIAL GEAR
(1) | Lock plate | (12) | Differential bevel gear | (23) | Lock nut |
(2) | Oil seal | (13) | Differential bevel pinion | (24) | Plug |
(3) | Differential side retainer | (14) | Drive pinion shim | (25) | Oil baffle |
(4) | O-ring | (15) | Taper roller bearing | (26) | O-ring |
(5) | Taper roller bearing | (16) | Oil seal | ||
(6) | Drive pinion gear set | (17) | Drive pinion retainer | Tightening torque: N·m (kgf-m, ft-lb) | |
(7) | Pinion shaft | (18) | Oil seal | T1: | 22 (2.2, 16.2) |
(8) | Differential case RH | (19) | O-ring | T2: | 25 (2.5, 18.4) |
(9) | Straight pin | (20) | Drive pinion spacer | T3: | 43 (4.4, 31.7) |
(10) | Differential case LH | (21) | Drive pinion washer | T4: | 64 (6.5, 47.2) |
(11) | Washer | (22) | Taper roller bearing | T5: | Drive Pinion Shaft Assembly > ASSEMBLY"> |
10. TRANSFER AND EXTENSION CASE
(1) | Snap ring (Crosstrek model) | (14) | Snap ring | (27) | Transmission hanger |
(2) | Reduction driven gear COMPL | (15) | Transfer clutch plate set | (28) | Oil seal |
(3) | Collar | (16) | Pressure plate | (29) | Dust cover |
(4) | Parking gear | (17) | Snap ring | (30) | O-ring |
(5) | Transfer drive gear | (18) | Transfer clutch piston seal | ||
(6) | Ball bearing | (19) | Transfer clutch piston return spring | Tightening torque: N·m (kgf-m, ft-lb) | |
(7) | Lock nut | (20) | Transfer clutch piston | T1: | 17 (1.7, 12.5) |
(8) | Transfer drive gear shim | (21) | Rear drive shaft | T2: | 22 (2.2, 16.2) |
(9) | Spacer oil | (22) | Ball bearing | T3: | 25 (2.5, 18.4) |
(10) | Ball bearing | (23) | Seal ring | T4: | 35 (3.6, 25.8) |
(11) | Transfer driven gear | (24) | Transfer driven gear shim | T5: | 95 (9.7, 70.1) |
(12) | Seal ring | (25) | Gasket | ||
(13) | Thrust bearing | (26) | Extension case | ||
11. TRANSMISSION HARNESS AND SENSOR
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Caution
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > General DescriptionCAUTION• Remove contamination including dirt and corrosion before removal, installation or disassembly.• Keep the disassem ...
Preparation tool
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS18769AA010EXPANDER PULLEYUsed for removing and installing the ...
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Reset to factory default settings
1. Perform the preparation steps according
to "Preparation for initialization"
2. Operate the " " or "
" switch to
select the "Reset to Defaults" item. Then
push the button.
3. The system will prompt a Yes/No
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to the factory d ...
