Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Assembly

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly

ASSEMBLY

1. DIFFERENTIAL CASE ASSEMBLY

1. Install the differential bevel gear and differential bevel pinion together with adjusting washer, and insert the pinion shaft.

NOTE:

Face the chamfered side of adjusting washer toward bevel gear.

(A)

Pinion shaft

(B)

Differential bevel pinion

(C)

Differential bevel gear

(D)

Adjusting washer

2. Measure the backlash between the differential bevel gear and differential bevel pinion. Adjust the backlash if not within specified limit. Front Differential Assembly > ADJUSTMENT">

NOTE:

Be sure the bevel pinion gear teeth contact adjacent gear teeth during measurement.

Standard backlash

0.13 — 0.18 mm (0.0051 — 0.0071 in)

ST1 498247001MAGNET BASE
ST2 498247100DIAL GAUGE

3. Align the pinion shaft and differential case with each hole, and drive the straight pin into the holes from the hypoid driven gear side using the ST.

NOTE:

Use a new straight pin. After driving, crimp the area around the hole, and make sure that the straight pin will not come out.

ST 899904100STRAIGHT PIN REMOVER

4. Install the taper roller bearing.

CAUTION:

Do not apply a load in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).

NOTE:

Be careful when handling because the taper roller bearing and the outer race are used as a set.

ST1 499277100BUSHING 1-2 INSTALLER
ST2 398497701SEAT

5. Install the hypoid driven gear using twelve bolts.

Tightening torque:

T: 62 N·m (6.3 kgf-m, 45.7 ft-lb)

(A)

Hypoid driven gear

(B)

Differential case

2. DIFFERENTIAL SIDE RETAINER

1. Using the ST, install the oil seal by lightly tapping with a plastic hammer.

NOTE:

Use a new oil seal.

Apply transmission gear oil to the oil seal lips, and install the oil seal while being careful not to deform the lip.

Check the identification marks (R, L), and attach the oil seal RH and LH.

ST 18675AA000DIFFERENTIAL SIDE OIL SEAL INSTALLER

2. Install the O-ring.

NOTE:

Use new O-rings.

Apply transmission gear oil to O-ring.

Do not stretch or damage the O-ring.

Install the O-ring after adjusting the backlash of the hypoid driven gear and the preload of the taper roller bearing.

Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Rem ...

Disassembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential AssemblyDISASSEMBLY1. DIFFERENTIAL CASE ASSEMBLY1. Remove the twelve bolts and remove hypoid driven gear.(A)Hypoid driven gear2. Drive ...

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