MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly
ASSEMBLY
1. DIFFERENTIAL CASE ASSEMBLY
1. Install the differential bevel gear and differential bevel pinion together with adjusting washer, and insert the pinion shaft.
NOTE:
Face the chamfered side of adjusting washer toward bevel gear.
(A) | Pinion shaft |
(B) | Differential bevel pinion |
(C) | Differential bevel gear |
(D) | Adjusting washer |
2. Measure the backlash between the differential bevel gear and differential bevel pinion. Adjust the backlash if not within specified limit. Front Differential Assembly > ADJUSTMENT">
NOTE:
Be sure the bevel pinion gear teeth contact adjacent gear teeth during measurement.
Standard backlash
0.13 — 0.18 mm (0.0051 — 0.0071 in)
ST1 498247001 | MAGNET BASE |
ST2 498247100 | DIAL GAUGE |
3. Align the pinion shaft and differential case with each hole, and drive the straight pin into the holes from the hypoid driven gear side using the ST.
NOTE:
Use a new straight pin. After driving, crimp the area around the hole, and make sure that the straight pin will not come out.
ST 899904100 | STRAIGHT PIN REMOVER |
4. Install the taper roller bearing.
CAUTION:
Do not apply a load in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).
NOTE:
Be careful when handling because the taper roller bearing and the outer race are used as a set.
ST1 499277100 | BUSHING 1-2 INSTALLER |
ST2 398497701 | SEAT |
5. Install the hypoid driven gear using twelve bolts.
Tightening torque:
T: 62 N·m (6.3 kgf-m, 45.7 ft-lb)
(A) | Hypoid driven gear |
(B) | Differential case |
2. DIFFERENTIAL SIDE RETAINER
1. Using the ST, install the oil seal by lightly tapping with a plastic hammer.
NOTE:
• Use a new oil seal.
• Apply transmission gear oil to the oil seal lips, and install the oil seal while being careful not to deform the lip.
• Check the identification marks (R, L), and attach the oil seal RH and LH.
ST 18675AA000 | DIFFERENTIAL SIDE OIL SEAL INSTALLER |
2. Install the O-ring.
NOTE:
• Use new O-rings.
• Apply transmission gear oil to O-ring.
• Do not stretch or damage the O-ring.
• Install the O-ring after adjusting the backlash of the hypoid driven gear and the preload of the taper roller bearing.
SRS airbag system warning light
WARNING
If the warning light exhibits any of
the following conditions, there may
be a malfunction in the seatbelt
pretensioners and/or SRS airbag
system. Immediately take your vehicle
to your nearest SUBARU dealer
to have the system checked. Unless
checked and properly repaired, the
seatb ...
Air bleeding Procedure
BRAKE > Air BleedingPROCEDURECAUTION:• Do not let brake fluid come into contact with the painted surface of the vehicle body. Wash away with water immediately and wipe off if it is spilled by accident.• Avoid mixing brake fluid of different brands or different grades even from the sam ...
EyeSight (models with EyeSight
system)
NOTE
For models with the EyeSight system,
refer to the Owner's Manual supplement
for the EyeSight system.
BSD/RCTA (if equipped)
After entering the "BSD/RCTA" menu,
select the "Warning Volume" menu. You
can set the volume of the warning buzzer
for RCTA (Rear Cross Traffic Alert). You
can se ...