Subaru Crosstrek Service Manual: Adjustment
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly
ADJUSTMENT
1. DIFFERENTIAL BEVEL PINION GEAR BACKLASH
1. Disassemble the front differential assembly. Front Differential Assembly > DISASSEMBLY">
2. Select the adjusting washer from the table and install.
Adjusting washer | |
Part No. | Thickness mm (in) |
803038021 | 0.925 — 0.950 (0.0364 — 0.0374) |
803038022 | 0.975 — 1.000 (0.0384 — 0.0394) |
803038023 | 1.025 — 1.050 (0.0404 — 0.0413) |
3. Adjust until the standard value is obtained.
Backlash:
Standard
0.13 — 0.18 mm (0.0051 — 0.0071 in)
2. HYPOID DRIVEN GEAR BACKLASH
Adjust the backlash by rotating the differential side retainer in the RH side case.
| ST 18630AA010 | WRENCH COMPL RETAINER |
NOTE:
Each time the side retainer rotates by one notch (A), the backlash changes by 0.05 mm (0.020 in).
3. TOOTH CONTACT OF HYPOID DRIVEN GEAR
1. Adjust until correct teeth contact is obtained.
2. Check tooth contact, and perform the adjustment as follows.
• Correct tooth contact
Check item: Tooth contact surface is slightly shifted toward the toe side under a no-load condition. (When driving, it moves towards the heel side.)
(A) | Toe side |
(B) | Heel side |
• Face contact
Check item: Backlash is too large.
Contact pattern
Corrective action: Tighten the differential side retainer to move the driven gear closer to the drive pinion shaft.
• Flank contact
Check item: Backlash is too small.
Contact pattern
Corrective action: Loosen the differential side retainer to move the driven gear away from the drive pinion shaft.
• Toe contact (inside contact)
Check item: Teeth contact area is too small.
Contact pattern
Corrective action: Increase the thickness of drive pinion shim and tighten the differential side retainer to move the driven gear closer to the drive pinion shaft according to the procedure for bringing drive pinion shaft away from driven gear.
• Heel contact (outside end contact)
Check item: Teeth contact area is too small.
Contact pattern
Corrective action: Reduce thickness of the drive pinion shim according to the procedures for moving the drive pinion shaft closer to driven gear. Also loosen the differential side retainer to move the driven gear away from the drive pinion shaft.
Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Rem ...
Other materials:
Removal
LIGHTING SYSTEM > Front Fog Light AssemblyREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Lift up the vehicle.3. Remove the screw and clips, and turn over the front side of the mud guard - front.4. From the bottom of the bumper face - front, remove the fog light assembly - f ...
Keys
NOTE
For models with "keyless access with
push-button start system", refer to
"Keyless access with push-button start
system" 2-9.
Master key
Submaster key
Sub key
Key number plate
Three types of keys are provided for your
vehicle.
CAUTION
Do not attach a large key holder or
...
Removal
EXTERIOR BODY PANELS > Front Sealing CoverREMOVAL1. Disconnect the ground cable from battery and wait for at least 60 seconds before starting work. NOTE">2. Remove the trim panel - front door. Door Trim > REMOVAL">3. Remove the sealing cover - front door.CAUTION:• Caref ...
