Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Adjustment

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly

ADJUSTMENT

1. THRUST BEARING PRELOAD

1. Select a suitable adjusting washer No. 1 so that dimension (H) will be zero in a visual check. Position the washer (18.3 ? 30 ? t) and lock washer (18 ? 30 ? 2) and attach the lock nut.

2. Using the ST1, ST2 and ST3, tighten the lock nut to the specified torque.

NOTE:

Use new lock nuts and lock washers.

Make sure the lock washer is installed in the proper direction.

Tightening torque:

120 N·m (12.2 kgf-m, 88.5 ft-lb)

ST1 899884100HOLDER
ST2 498427100STOPPER
ST3 899988608SOCKET WRENCH (27)

(A)

Lock nut

(B)

Lock washer

(C)

Washer

(D)

Nut side

3. After removing the ST2, measure the starting torque using torque driver.

Starting torque:

0.3 — 0.8 N·m (0.03 — 0.08 kgf-m, 0.22 — 0.59 ft-lb)

ST1 899884100HOLDER
ST3 899988608SOCKET WRENCH (27)

4. If the starting torque is not within the specified limit, select new adjusting washer No. 1 and recheck starting torque.

(A)

Adjusting washer No. 1

(B)

Adjusting washer No. 2

Adjusting washer No. 1

Part No.

Thickness mm (in)

803025051

3.925 (0.1545)

803025052

3.950 (0.1555)

803025053

3.975 (0.1565)

803025054

4.000 (0.1575)

803025055

4.025 (0.1585)

803025056

4.050 (0.1594)

803025057

4.075 (0.1604)

5. If the specified starting torque cannot be obtained by the selection of adjusting washer No. 1, select adjusting washer No. 2 from the list below. Repeat steps 1) through 4) to adjust starting torque.

(A)

Adjusting washer No. 1

(B)

Adjusting washer No. 2

Starting torque

Dimension H

Adjusting washer No. 2

Low

Small

Select thicker one.

High

Large

Select thinner one.

Adjusting washer No. 2

Part No.

Thickness mm (in)

803025059

3.850 (0.1516)

803025054

4.000 (0.1575)

803025058

4.150 (0.1634)

6. Recheck that the starting torque is within the specified range, then crimp the lock nut at four positions.

CAUTION:

When crimping the lock nut, be careful not to crack it.

Drive pinion shaft assembly
...

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