CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly
ADJUSTMENT
1. Using the ST, screw-in the retainer until resistance is felt.
NOTE:
RH side should be screwed-in more than LH side.
ST 18658AA020 | WRENCH COMPL RETAINER |
2. Remove the remaining liquid gasket from the mating surface completely.
3. Using the ST, install the drive pinion assembly to converter case.
ST 18270KA020 | SOCKET (E20) |
NOTE:
Do not confuse the three different-length bolts when installing.
Tightening torque:
43 N·m (4.4 kgf-m, 31.7 ft-lb)
4. Rotate the drive pinion shaft ten times or more using ST1 and ST2.
ST1 18667AA010 | HOLDER |
ST2 499787700 | WRENCH |
5. While rotating the pinion shaft, tighten the retainer LH and loosen the retainer RH until the shaft can't be turned anymore. The backlash is “zero” when the pinion shaft comes to the point where it doesn't rotate.
6. After the “zero” state is established, loosen the retainer LH by 3 notches and secure it with the lock plate. Retighten the retainer RH until it stops. Rotate the drive pinion 2 or 3 times. Tighten the retainer RH further 1-3/4 notches. This sets the preload. Finally, secure the retainer with its lock plate.
(A) | Lock plate |
NOTE:
Turning the retainer by every one tooth changes the backlash approx. 0.05 mm (0.0020 in).
(A) | 1 tooth |
7. Insert the two SUBARU genuine axle shafts into differential case.
Part No. 38415AA070 | Axle shaft |
8. Install the ST to the drive pinion retainer, and wrap the drive pinion shaft with cloth and pinch with vise pliers. Using a tie-wrap or a wire, fix the vise pliers to the ST.
Make sure the drive pinion shaft does not move.
ST 18763AA000 | COMPRESSOR SHAFT |
9. Check the backlash is within specification using ST1, ST2 and ST3.
ST1 498255400 | PLATE |
ST2 498247100 | DIAL GAUGE |
ST3 498247001 | MAGNET BASE |
Backlash:
0.13 — 0.18 mm (0.005 — 0.007 in)
10. Adjust the teeth contact of the front differential and drive shaft. Drive Pinion Shaft Assembly > ADJUSTMENT">
Fuel consumption screen setting
1. Perform the preparation steps according
to "Preparation for screen settings"
2. Operate the "
" or "
" switch to
select the "Cons" item. Then push the
button.
3. Push the
button once more.
4. Select the displayed configuration by
operating the "
" or ...
Caution
SPEED CONTROL SYSTEMS(H4DO) > General DescriptionCAUTION• Prior to starting work, pay special attention to the following:1. Always wear work clothes, a work cap, and protective shoes. Additionally, wear a helmet, protective goggles, etc. if necessary.2. Protect the vehicle using a seat cove ...
Replacement
CLUTCH SYSTEM > Clutch FluidREPLACEMENTCAUTION:• Be careful not to spill the brake fluid. Brake fluid spilled on the vehicle body will harm the paint surface; wash it off with water and wipe clean quickly if spilled.• Use new FMVSS No. 116 DOT3 or DOT4.• Cover the air bleeder wi ...