CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Converter Case
REMOVAL
1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">
2. Remove the air breather hose. Air Breather Hose > REMOVAL">
3. Remove the control valve body. Control Valve Body > REMOVAL">
4. Remove the transmission harness. Transmission Harness > REMOVAL">
5. Remove the turbine speed sensor. Turbine Speed Sensor > REMOVAL">
6. Remove the secondary speed sensor. Secondary Speed Sensor > REMOVAL">
7. Remove the primary speed sensor. Primary Speed Sensor > REMOVAL">
8. Remove the inhibitor switch. Inhibitor Switch > REMOVAL">
9. Remove the extension case. Extension Case > REMOVAL">
10. Remove the transfer clutch assembly. Transfer Clutch > REMOVAL">
11. Remove the transfer driven gear assembly. Transfer Driven Gear > REMOVAL">
12. Remove the parking pawl. Parking Pawl > REMOVAL">
13. Remove the reduction driven gear assembly. Reduction Driven Gear > REMOVAL">
14. Remove the oil pan and oil strainer. Oil Pan and Strainer > REMOVAL">
15. Remove the transmission control device. Transmission Control Device > REMOVAL">
16. Remove the transmission case. Transmission Case > REMOVAL">
17. Remove the reduction drive gear. Reduction Drive Gear > REMOVAL">
18. Remove the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > REMOVAL">
19. Remove the reverse brake assembly. Reverse Brake Assembly > REMOVAL">
20. Remove the forward clutch assembly. Forward Clutch Assembly > REMOVAL">
21. Remove the drive pinion shaft assembly. Drive Pinion Shaft Assembly > REMOVAL">
22. Remove the front differential assembly. Front Differential Assembly > REMOVAL">
23. Remove the oil pump chain cover. Oil Pump Chain > REMOVAL">
24. Remove the oil pump. Oil Pump > REMOVAL">
Adjustment
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler GearADJUSTMENT1. Select the appropriate reverse shifter lever from the table below, and adjust until the clearance between the reverse idler gear and transmission case wall is within specification.Clearance A:6.0 — 7.5 mm (0.236 — 0.29 ...
Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Air Breather HoseINSTALLATION1. FRONT DIFFERENTIAL SIDEInstall in the reverse order of removal.NOTE:Securely insert the air breather hose until the hose end contacts the catch of the pitching stopper bracket.2. TRANSMISSION CASE SIDEInstall in the rever ...
Removal
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension CaseREMOVAL1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">2. Remove the extension case and transmission hanger.NOTE:The total number of extension case mounting bolts is 13.3. Remove ...