Subaru Crosstrek Service Manual: Installation

1. FRONT DOOR PANEL

1. Put a wooden block on a jack and place the panel assembly - front door on it.

2. Apply grease to the sliding area of door hinges, and install the door hinge to vehicle.

3. Adjust the height by the jack, and temporarily install the panel assembly - front door to the upper hinge - front door and the lower hinge - front door.

NOTE:

• When installing the panel assembly - front door, make sure that a uniform clearance is created around the panel.

• Perform installation while paying attention to the assembly direction of the grommet.

4. Adjust the clearance around the panel assembly - front door. Front Door > ADJUSTMENT">

5. Tighten the bolts and nuts of the door hinge and the checker assembly - front door.

Tightening torque:

Refer to “COMPONENT” of “General Description”. General Description > COMPONENT">

6. Install door internal parts in the reverse order of removal.

NOTE:

Before installation, check the following items.

• Rod of the latch and actuator assembly - front is free from deformation.

• Grease is applied sufficiently to the rod joints of the latch and actuator assembly - front.

• Cable of the latch and actuator assembly - front is free from deformation such as fray.

• Grease is applied sufficiently to the cable joints of the latch and actuator assembly - front.

7. Connect door harness connector, and install the cover side sill - front.

1. Apply grease to the sliding area of door hinges, and install the door hinge to vehicle.

2. Adjust the height by the jack, and temporarily install the panel assembly - front door to the upper hinge - front door and the lower hinge - front door.

NOTE:

When installing the panel assembly - front door, make sure that a uniform clearance is created around the panel.

3. Adjust the clearance around the panel assembly - front door. Front Door > ADJUSTMENT">

4. Tighten the bolts and nuts of the door hinge and the checker assembly - front door.

Tightening torque:

Refer to “COMPONENT” of “General Description”. General Description > COMPONENT">

Removal

Front fender

Other materials:

Component
DIFFERENTIALS > General DescriptionCOMPONENT1. REAR DIFFERENTIAL (T-TYPE)(1)Hypoid driven gear and drive pinion set(14)O-ring(27)Filler plug(2)Pinion height adjusting washer(15)Side retainer shim(28)Drain plug(3)Rear bearing(16)Side retainer(29)Rear cover(4)Preload adjusting spacer(17)Side oil se ...

Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential AssemblyASSEMBLY1. DIFFERENTIAL CASE ASSEMBLY1. Install the washer and differential bevel gear into the differential case (RH).2. Install the differential bevel pinions into differential case (RH) and install the pinion shaft.(A)Pinio ...

Disassembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reverse Brake AssemblyDISASSEMBLY1. Remove the snap ring.2. Remove the retaining plate, drive plate, driven plate and dish plate.3. Compress the return spring using the ST to remove the snap ring.ST 18762AA001COMPRESSOR SPECIAL TOOL4. Using the ST, r ...