Subaru Crosstrek Service Manual: Installation

1. Replace the rear differential side oil seal. Rear Differential Side Oil Seal > REPLACEMENT">

NOTE:

After pulling out the drive shaft assembly, be sure to replace with a new oil seal.

2. Insert the drive shaft assembly into the rear hub spline, and pull it into the specified position.

CAUTION:

• Be careful not to damage the magnetic encoder.

• Do not get closer the tool which charged magnetism to magnetic encoder.

• Do not hammer the drive shaft assembly when installing.

3. Tighten the axle nut temporarily.

4. Using the ST, install the rear drive shaft assembly to the rear differential.

Preparation tool:

ST: OIL SEAL PROTECTOR (28099PA090)

5. Install the rear differential assembly to the rear sub frame assembly.

CAUTION:

Be sure to use a new self-locking nut.

Tightening torque:

Differential assembly — bushing - differential: 70 N·m (7.1 kgf-m, 51.6 ft-lb)

Differential assembly — rear sub frame assembly: 110 N·m (11.2 kgf-m, 81.1 ft-lb)

6. Install the sensor assembly - headlight beam leveler.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

7. While pressing the brake pedal, tighten the new axle nuts to the specified torque.

CAUTION:

Do not load the rear axle before tightening the axle nut. Doing so may damage the hub unit bearing.

Tightening torque:

190 N·m (19.4 kgf-m, 140.1 ft-lb)

8. Lock the axle nut securely.

9. Fill differential gear oil.

10. Install the rear wheels.

Tightening torque:

Except for C4 model: 120 N·m (12.2 kgf-m, 88.5 ft-lb)

C4 model: 100 N·m (10.2 kgf-m, 73.8 ft-lb)

11. Perform reinitialization of the auto headlight beam leveler system. (Model with auto headlight beam leveler) Auto Headlight Beam Leveler System > PROCEDURE">

Inspection

Rear hub unit bearing

Other materials:

Installation
COOLING(H4DO) > Water PumpINSTALLATION1. WATER PUMP PULLEY1. Using the ST, install the water pump pulley.ST1 18355AA000PULLEY WRENCHST2 18334AA030PULLEY WRENCH PIN SETTightening torque:14 N·m (1.4 kgf-m, 10.3 ft-lb)2. Install the under cover. Front Under Cover > INSTALLATION" ...

Inspection
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Manifold Absolute Pressure SensorINSPECTION1. Check that the manifold absolute pressure sensor has no deformation, cracks or other damages.2. Connect dry-cell battery positive terminal to terminal No. 3 and dry-cell battery ground terminal to terminal No. 1, ...

Removal
SECURITY AND LOCKS > Impact SensorREMOVAL1. Pull out the key from the ignition switch, or turn off the power.2. Close all the doors and rear gate.3. Press the UNLOCK button of the keyless transmitter or access key.4. Disconnect the ground cable from battery. NOTE">5. Remove the impact se ...