Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft Assembly

INSTALLATION

1. Clean the mating surface of drive pinion retainer and converter case.

2. Adjust the backlash and tooth contact between drive pinion shaft assembly and the front differential side gear. Drive Pinion Shaft Assembly > ADJUSTMENT">

3. Install O-rings in two locations to the converter case.

NOTE:

Use new O-rings.

Apply CVTF to the O-ring.

4. Apply liquid gasket seamlessly to the mating surface of drive pinion retainer.

Liquid gasket:

THREE BOND 1215B or equivalent

5. Install the drive pinion retainer to converter case, and tighten the bolt using the ST.

ST 18270KA020SOCKET (E20)

NOTE:

Do not confuse the three different-length bolts when installing.

Tightening torque:

43 N·m (4.4 kgf-m, 31.7 ft-lb)

6. Install the forward clutch assembly. Forward Clutch Assembly > INSTALLATION">

7. Install the reverse brake assembly. Reverse Brake Assembly > INSTALLATION">

8. Install the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > INSTALLATION">

9. Install the reduction drive gear. Reduction Drive Gear > INSTALLATION">

10. Install the transmission case. Transmission Case > INSTALLATION">

11. Install the transmission control device. Transmission Control Device > INSTALLATION">

12. Install the oil strainer and oil pan. Oil Pan and Strainer > INSTALLATION">

13. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">

14. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">

15. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">

16. Install the parking pawl. Parking Pawl > INSTALLATION">

17. Install the extension case. Extension Case > INSTALLATION">

18. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">

19. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">

20. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">

21. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">

22. Install the transmission harness. Transmission Harness > INSTALLATION">

23. Install the control valve body. Control Valve Body > INSTALLATION">

24. Install the air breather hose. Air Breather Hose > INSTALLATION">

25. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft AssemblyINSPECTION• Make sure that all component parts are free of scratches, holes and other faults.• Check the tooth con ...

Drive plate
...

Other materials:

Operation
AIRBAG SYSTEM (DIAGNOSTICS) > Read Current DataOPERATIONCheck the operating condition of each sensor in the event of malfunction in the seat belt buckle switch, or when the seat belt buckle switch has been replaced.1. On «Start» display, select «Diagnosis».2. On «Vehicle selection» display, ...

Component
DIFFERENTIALS > General DescriptionCOMPONENT1. REAR DIFFERENTIAL (T-TYPE)(1)Hypoid driven gear and drive pinion set(14)O-ring(27)Filler plug(2)Pinion height adjusting washer(15)Side retainer shim(28)Drain plug(3)Rear bearing(16)Side retainer(29)Rear cover(4)Preload adjusting spacer(17)Side oil se ...

Inspection
SEAT BELT SYSTEM > Seat Belt Warning SystemINSPECTIONCAUTION:• Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">• When inspecting the airbag main ...

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