BRAKE > Front Disc Brake Assembly
INSTALLATION
NOTE:
Before installation, remove mud and foreign matter from the caliper body assembly and support - front disc brake.
1. Check each part. Front Disc Brake Assembly > INSPECTION">
2. Apply a thin coat of grease to the support - front disc brake.
Preparation items:
Grease: An item contained in the pad kit or equivalent
3. Install the support - front disc brake to the housing assembly - front axle.
Tightening torque:
Refer to “COMPONENT” of “General Description” for the tightening torque. General Description > COMPONENT">
4. Apply a thin coat of grease to the pad clip.
Preparation items:
Grease: An item contained in the pad kit or equivalent
5. Install the brake pad to the support - front disc brake.
CAUTION:
• Be sure to install so that the pad return spring faces the input side of the direction of brake rotor rotation, as shown in the figure.
• Correctly install the pad return spring to the supporting surface of the pad clip as shown in the figure.
• If the pad return spring is deformed or damaged, replace the brake pad with a new part.
(a) | Pad return spring | (b) | Supporting surface of pad clip | (c) | Direction of brake rotor rotation |
NOTE:
Install the brake pad indicator in proper direction.
(a) | LH — IN | (c) | RH — IN | (e) | Pad indicator |
(b) | LH — OUT | (d) | RH — OUT | (f) | Pad return spring |
6. Install the caliper body assembly to the support - front disc brake.
Tightening torque:
Caliper bolt: 27 N·m (2.75 kgf-m, 19.9 ft-lb)
7. Connect the brake hose using a new brake hose gasket.
Tightening torque:
Union bolt: 26 N·m (2.65 kgf-m, 19.2 ft-lb)
8. Bleed air from the brake system. Air Bleeding > PROCEDURE">
9. Install the front wheels.
Tightening torque:
Except for C4 model: 120 N·m (12.24 kgf-m, 88.5 ft-lb)
C4 model: 100 N·m (10.20 kgf-m, 73.8 ft-lb)
Keyless access setting (models with "keyless access with pushbutton start
system")
Preparation for keyless access settings
1. Perform the preparation steps according
to "Preparation for car settings"
2. Operate the " " or "
" switch to
select the "Keyless Access Setting" item.
Then push the button.
Driver's door unlock setting
1. Perform the preparatio ...
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Child restraint systems
Infants and small children should always
be placed in an infant or child restraint
system in the rear seat while riding in the
vehicle. You should use an infant or child
restraint system that meets Federal Motor
Vehicle Safety Standards or Canada
Motor Vehicle Safety Standards, is compatib ...