Subaru Crosstrek Service Manual: Installation

1. Check and adjust the operating rod of the vacuum booster assembly.

(1) Measure the length between the vacuum booster assembly mounting surface and clevis pin hole.

(2) If it is not within the specification, loosen the lock nut, rotate the vacuum booster assembly operating rod to adjust the rod length.

Specification L:

136.3 mm (5.37 in)

2. Install each part in the reverse order of removal.

CAUTION:

• Apply grease to the snap pin to prevent the operating rod from wear.

• Replace the clevis pin with new parts, and apply thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.

• When installing the master cylinder assembly, replace the seal sub assembly with a new part, and install it to the vacuum booster assembly.

Tightening torque:

Vacuum booster assembly: 18 N·m (1.84 kgf-m, 13.3 ft-lb)

Master cylinder assembly: 13 N·m (1.33 kgf-m, 9.6 ft-lb)

Brake pipe flare nut: 19 N·m (1.94 kgf-m, 14.0 ft-lb)

Operating lock nut: 22 N·m (2.24 kgf-m, 16.2 ft-lb)

Knee airbag module: 7.5 N·m (0.76 kgf-m, 5.5 ft-lb)

3. Install the air conditioner pipe. General Description > COMPONENT">

4. Charge refrigerant. Refrigerant Charging Procedure > PROCEDURE">

5. Bleed air from the brake system. Air Bleeding > PROCEDURE">

6. Perform a road test to make sure the brakes do not drag.

Removal

Brake fluid

Other materials:

Removal
LIGHTING SYSTEM > Front Fog Light AssemblyREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Lift up the vehicle.3. Remove the screw and clips, and turn over the front side of the mud guard - front.4. From the bottom of the bumper face - front, remove the fog light assembly - f ...

Removal
LIGHTING SYSTEM > Luggage Room LightREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Remove the light assembly - luggage room.CAUTION:When using a flat tip screwdriver, apply protective tape or cloth and be careful not to cause damage.(1) Release the claws and remove the main ...

Seatbelt warning light and chime
Your vehicle is equipped with a seatbelt warning device at the driver's and front passenger's seat, as required by current safety standards. With the ignition switch turned to the "ON" position, this device reminds the driver and front passenger to fasten their seatbelts by illuminating ...