Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Engine trouble in general Inspection

Subaru Crosstrek Service Manual / Mechanical(h4do) / Engine trouble in general Inspection

MECHANICAL(H4DO) > Engine Trouble in General

INSPECTION

NOTE:

The “RANK” shown in the chart shows the possibilities of the cause of trouble in order from “Very often” to “Rarely”.

A — Very often

B — Sometimes

C — Rarely

Symptoms

Problem parts etc.

Possible cause

RANK

1. Engine does not start.

1) Starter does not turn.

Starter

Defective battery-to-starter harness

B

Defective starter switch

C

Defective inhibitor switch

C

Defective starter

B

Battery

Improper connection of terminal

A

Run-down battery

A

Defective charging system

B

Friction

Seizure of crankshaft and connecting rod bearing

C

Seized camshaft

C

Seized or stuck piston and cylinder

C

Immobilizer system Basic Diagnostic Procedure">

A

2) Initial combustion does not occur.

Starter

Defective starter

C

Engine control system Basic Diagnostic Procedure">

A

Fuel line

Defective fuel pump and relay

A

Clogged fuel line

C

Lack of fuel or insufficient fuel

B

Timing chain

Trouble

B

Defective timing

B

Compression

Incorrect cam clearance

C

Loosened spark plug or defective gasket

C

Loosened cylinder head bolt or defective cylinder head gasket

C

Improper valve sealing

C

Defective valve stem

C

Worn or broken valve spring

B

Worn or stuck piston rings, cylinder liner and piston

C

Incorrect valve timing

B

Improper engine oil (low viscosity)

B

3) Initial combustion occurs.

Engine control system Basic Diagnostic Procedure">

A

Intake system

Defective intake manifold gasket

B

Defective throttle body gasket

B

Fuel line

Defective fuel pump and relay

C

Clogged fuel line

C

Lack of fuel or insufficient fuel

B

Timing chain

Trouble

B

Defective timing

B

Compression

Incorrect cam clearance

C

Loosened spark plug or defective gasket

C

Loosened cylinder head bolt or defective cylinder head gasket

C

Improper valve sealing

C

Defective valve stem

C

Worn or broken valve spring

B

Worn or stuck piston rings, cylinder liner and piston

C

Incorrect valve timing

B

Improper engine oil (low viscosity)

B

4) Engine stalls after initial combustion.

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked intake duct

B

Loosened or cracked PCV hose

C

Loosened or cracked vacuum hose

C

Defective intake manifold gasket

B

Defective throttle body gasket

B

Dirty air cleaner element

C

Fuel line

Clogged fuel line

C

Lack of fuel or insufficient fuel

B

Timing chain

Trouble

B

Defective timing

B

Compression

Incorrect cam clearance

C

Loosened spark plug or defective gasket

C

Loosened cylinder head bolt or defective cylinder head gasket

C

Improper valve sealing

C

Defective valve stem

C

Worn or broken valve spring

B

Worn or stuck piston rings, cylinder and piston

C

Incorrect valve timing

B

Improper engine oil (low viscosity)

B

2. Rough idle and engine stall

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked intake duct

A

Loosened or cracked PCV hose

A

Loosened or cracked vacuum hose

A

Defective intake manifold gasket

B

Defective throttle body gasket

B

Defective PCV valve

C

Loosened oil filler cap

B

Dirty air cleaner element

C

Fuel line

Defective fuel pump and relay

C

Clogged fuel line

C

Lack of fuel or insufficient fuel

B

Timing chain

Defective timing

C

Compression

Incorrect cam clearance

B

Loosened spark plug or defective gasket

B

Loosened cylinder head bolt or defective cylinder head gasket

B

Improper valve sealing

B

Defective valve stem

C

Worn or broken valve spring

B

Worn or stuck piston rings, cylinder and piston

B

Incorrect valve timing

A

Improper engine oil (low viscosity)

B

Lubrication system

Incorrect oil pressure

B

Defective rocker cover gasket

C

Cooling system

Over-heating

C

Other

Evaporative emission control system malfunction

A

Stuck or damaged throttle valve

B

3. Low output, hesitation and poor acceleration

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked intake duct

A

Loosened or cracked PCV hose

A

Loosened or cracked vacuum hose

B

Defective intake manifold gasket

B

Defective throttle body gasket

B

Defective PCV valve

B

Loosened oil filler cap

B

Dirty air cleaner element

A

Fuel line

Defective fuel pump and relay

B

Clogged fuel line

B

Lack of fuel or insufficient fuel

C

Timing chain

Defective timing

B

Compression

Incorrect cam clearance

B

Loosened spark plug or defective gasket

B

Loosened cylinder head bolt or defective cylinder head gasket

B

Improper valve sealing

B

Defective valve stem

C

Worn or broken valve spring

B

Worn or stuck piston rings, cylinder and piston

C

Incorrect valve timing

A

Improper engine oil (low viscosity)

B

Lubrication system

Incorrect oil pressure

B

Cooling system

Over-heating

C

Over-cooling

C

Other

Evaporative emission control system malfunction

A

4. Surging

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked intake duct

A

Loosened or cracked PCV hose

A

Loosened or cracked vacuum hose

A

Defective intake manifold gasket

B

Defective throttle body gasket

B

Defective PCV valve

B

Loosened oil filler cap

B

Dirty air cleaner element

B

Fuel line

Defective fuel pump and relay

B

Clogged fuel line

B

Lack of fuel or insufficient fuel

C

Timing chain

Defective timing

B

Compression

Incorrect cam clearance

B

Loosened spark plug or defective gasket

C

Loosened cylinder head bolt or defective cylinder head gasket

C

Improper valve sealing

C

Defective valve stem

C

Worn or broken valve spring

C

Worn or stuck piston rings, cylinder and piston

C

Incorrect valve timing

A

Improper engine oil (low viscosity)

B

Cooling system

Over-heating

B

Other

Evaporative emission control system malfunction

C

5. Engine does not return to idle.

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked vacuum hose

A

Other

Stuck or damaged throttle valve

A

6. Dieseling (run-on)

Engine control system Basic Diagnostic Procedure">

A

Cooling system

Over-heating

B

Other

Evaporative emission control system malfunction

B

7. After burning in exhaust system

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened or cracked intake duct

C

Loosened or cracked PCV hose

C

Loosened or cracked vacuum hose

B

Defective PCV valve

B

Loosened oil filler cap

C

Timing chain

Defective timing

B

Compression

Incorrect cam clearance

B

Loosened spark plug or defective gasket

C

Loosened cylinder head bolt or defective cylinder head gasket

C

Improper valve sealing

B

Defective valve stem

C

Worn or broken valve spring

C

Worn or stuck piston rings, cylinder and piston

C

Incorrect valve timing

A

Lubrication system

Incorrect oil pressure

C

Cooling system

Over-cooling

C

Other

Evaporative emission control system malfunction

C

8. Knocking

Engine control system Basic Diagnostic Procedure">

A

Intake system

Loosened oil filler cap

B

Timing chain

Defective timing

B

Compression

Incorrect cam clearance

C

Incorrect valve timing

B

Cooling system

Over-heating

A

9. Excessive engine oil consumption

Intake system

Loosened or cracked PCV hose

A

Defective PCV valve

B

Loosened oil filler cap

C

Compression

Defective valve stem

A

Worn or stuck piston rings, cylinder and piston

A

Lubrication system

Loosened chain cover attaching bolts and defective gasket

B

Defective oil filter gasket

B

Defective crankshaft oil seal

B

Defective rocker cover gasket

B

Loosened oil drain plug or defective gasket

B

Loosened oil pan mounting bolt or defective oil pan

B

10. Excessive fuel consumption

Engine control system Basic Diagnostic Procedure">

A

Intake system

Dirty air cleaner element

A

Timing chain

Defective timing

B

Engine oil pressure Inspection
MECHANICAL(H4DO) > Engine Oil PressureINSPECTION1. Disconnect the ground cable from battery. NOTE">2. Remove the oil pressure switch. Oil Pressure Switch > REMOVAL">3. Install ...

Fuel pressure Inspection
MECHANICAL(H4DO) > Fuel PressureINSPECTION1. Release the fuel pressure. Fuel > PROCEDURE">2. Open the fuel filler lid and remove the fuel filler cap.NOTE:This operation is required to r ...

Other materials:

Installation
PARKING BRAKE > Parking Brake Assembly (Rear Disc Brake)INSTALLATIONCAUTION:Be sure the lining surface is free from brake fluid and grease.1. Apply brake grease to the following locations.Preparation items:Brake grease: Dow Corning Molykote 44MA or equivalent• Six contact surfaces of the pa ...

Dtc c0046 body integrated module communication circuit
VEHICLE DYNAMICS CONTROL (VDC) (DIAGNOSTICS) > Diagnostic Procedure with Diagnostic Trouble Code (DTC)DTC C0046 BODY INTEGRATED MODULE COMMUNICATION CIRCUITDTC detecting condition:No CAN signal received from body integrated unit.Trouble symptom:• VDC may not operate.• Hill start assis ...

Turn signal lever
To activate the right turn signal, push the turn signal lever up. To activate the left turn signal, push the turn signal lever down. When the turn is finished, the lever will return automatically. If the lever does not return after cornering, return the lever to the neutral position by han ...

© 2016-2024 Copyright www.sucross.com